Frymaster H17SC, H22SC Replacing the Filter Motor, Filter Pump, and Related Components, Danger

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Sediment Particle

Solidified shortening in the pan or filter lines, or

Attempting to filter unheated oil or shortening (cold oil and shortening are more viscous, overloading the pump motor and causing it to overheat).

If the motor runs but the pump does not, there is a blockage in the pump. Incorrectly sized or installed paper/pads will allow food particles and sediment to pass through the filter pan and into the pump. When sediment enters the pump, the gears bind, causing the motor to overload, again tripping the thermal overload. Shortening that has solidified in the pump will also cause it to seize, with the same result.

A pump seized by debris or hard shortening

can usually be freed by manually moving the Sediment Particle gears with a screwdriver or other instrument.

Disconnect power to the filter system, remove the input plumbing from the pump, and use a screwdriver to manually turn the gears.

Turning the pump gears in reverse will release a hard particle.

Sediment Particle

Oil Flow

Up for reverse

7.8.2 Replacing the Filter Motor, Filter Pump, and Related Components Down for forward

Turning the pump gears forward will push softer objects and solid shortening through the pump and allow free movement of the gears.

Incorrectly sized or installed paper/pads will also allow food particles and sediment to pass through and clog the suction tube on the bottom of the filter pan. Particles large enough to block the suction tube may indicate that the crumb tray is not being used. Pan blockage can also occur if shortening is left in the pan and allowed to solidify. Blockage removal can be accomplished by forcing the item out with an auger or drain snake. Compressed air or other pressurized gases should not be used to force out the blockage.

7.8.2 Replacing the Filter Motor, Filter Pump, and Related Components

1.Remove the filter pan and lid from the unit. Drain the frypots into a Shortening Disposal Unit (SDU) or other appropriate container.

Manual background DANGER

DO NOT drain more than one full frypot into the SDU at one time.

2.Disconnect the fryer from the electrical power supply and reposition it to gain access to both the front and rear.

3.Remove the two lower back panels, unplug the wiring harnesses from the contactor boxes, and remove the two screws that secure one of the boxes in place (it doesn’t matter which one; see

7-9

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Contents 8196004 24-Hour Service HotlineandPartsManualService,Operation,Installation FRYERSDANGER CANADA Never spray the fryer with water or use water jets to clean the fryerNOTICE TO U.S. CUSTOMERS NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS U.SNavy Surface Ship Electric Fryers Installation, Operation, Service, and Parts Manual TABLE OF CONTENTS1.2 Safety Information NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 1 INTRODUCTION1.1 General RETAIN AND STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE USE 1.4 Shipping Damage Claim Procedure1.5 Service Information 1.3 Controller InformationNAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 2 INSTALLATION INSTRUCTIONS 2.1 IntroductionDo not block the area around the base or under the fryers The contacts CANNOT have an external voltage applied 2.2 Power RequirementsDo not connect the contacts in series Do not connect more than one fryer to each set of contacts2.3 Installation 2.5 Dimensions and Weights2.4 After Fryers Are Anchored At the Frying Station DANGER BACK OF FRYER UNIT 2-Fryer BatterySingle Fryer FRONT HANDLE62.55 3-Fryer Battery4-Fryer Battery 2.470NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 3 OPERATING INSTRUCTIONS 3.1 Equipment Setup and Shutdown Procedures3.2 Operation of the Solid-State Analog Controller ShutdownDESCRIPTION properly filled with oil. See Section CONTROLLER OPERATING PROCEDURE HIGH-LIMIT TEST PROCEDUREThe analog controller has no timing features. The operator must monitor shake and pull times 5. Place the controller power switch in the OFF position NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 4 FILTRATION INSTRUCTIONS 4.1 Introduction4.2 Preparing the Filter for Use 3. Place the metal filter screen in the center of the bottom of the pan, then lay a sheet of filter paper on top of the screen, over- lapping on all sides 4.3 Operation of the Filter DANGER2. Remove the basket support rack from the frypot, raise the element assembly to the up position, and snap the Power Shower into position 6. Lower the elements into the frypot and reinstall the basket support rack. Ensure the drain valve is fully closed. If the drain valve is not fully closed, the fryer will not operate. Turn the fryer ON and allow the cooking oil to reach setpoint 4.4 Draining and Disposing of Waste Oil5.1.2 Clean the Built-in Filtration System - Daily NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 5 PREVENTIVE MAINTENANCE5.1 Cleaning the Fryer DANGER 5.1.1 Clean Inside and Outside of the Fryer Cabinet - Daily5.1.3 Clean the Frypot and Heating Elements - Weekly DANGER Boiling-Out the Frypot2. Press the fryer ON/OFF switch to the ON position 5.1.4 Clean Detachable Parts and Accessories - Weekly 5.2 Check Calibration of Temperature Control Knob - Monthly5. Turn the fryer ON/OFF switchs to the OFF position 5.3 Annual/Periodic System Inspection FryerBuilt-In Filtration System Check filtration system integrity as follows − Verify that filter pan cover is present and properly installedVerify that frypot drain valves are fully closed NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 6 OPERATOR TROUBLESHOOTING6.1 Introduction Verify that power is connected and that circuit breakers are onCorrective Action Problem6.2 Troubleshooting 6.2.1 Control and Heating Problems Probable CausesProbable Causes 6.2.3 Filtration Problems 6.2.2 Error Messages and Display ProblemsFilter pump runs 6.3 Replacing the Controller or Controller Wiring Harness NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 7 SERVICE PROCEDURES 7.1 General7.2 Replacing a Controller 7.3 Replacing Component Box Components 7.4 Replacing a Temperature Probe or High-Limit Thermostat DO NOT drain more than one full frypot into the SDU at one time1. Remove the filter pan and lid from the unit. Drain the frypots into a Shortening Disposal Unit SDU or other appropriate container 7.5 Replacing a Heating Element viewed from the rear 7.7 Replacing a Frypot 7.6 Replacing Contactor Box Components12. Disconnect the oil return flexlines at the frypot ends 22. Reinstall the drain tube assembly Sediment Particle Oil Flow Up for reverse Down for forward 7.8.2 Replacing the Filter Motor, Filter Pump, and Related Components7-10 7.8.3 Replacing the Filter Transformer or Filter Relay Test 7.9 Interface Board Diagnostic ChartDiagnostic LED Legend Meter Setting8051421F 7.10 Wiring Diagram, SystemRefer to page 2-2 for power requirements 7-137-14 7.11 Wiring Diagram, Contactor Box7.12 Components Description of Operation Accessories NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 8 PARTS LIST8.2 Cabinetry 106-3036SP Side, Cabinet Single Left Use 212-8479 for Rt. SideHandle Grab Rail For handle end use Top Cap Single Top cap for five station fryer shown8.2.2 Cabinet Bases, Braces, and Associated Parts 8.2.2 Cabinet Bases, Braces, and Associated Parts cont Upright Assembly, Left Use 106-3828 for singlesUpright Assembly, Right Use 106-3829 for singles Channel, Base Rear Use 106-4901 for singles base assembly8.3.1 Drain Tube Sections and Associated Parts 8.3 Drain System Components8.3.1.1 Euro-Look Drain Tube Section and Associated Parts See Page 8-10 for DrainValve Detail EURO-LOOK 8.3.1.1 Euro-Look Drain Tube Section and Associated Parts cont8.3.2 Drain Valve Assembly and Component Parts Page ITEM EURO-LOOK 8.4 Electronics and Wiring Components 8.4.1.1 Single Component Box 8.4.1.2 Multiple Vat Component Boxes 8.4.2.1 Single Contactor Box 8.4.2.2 Multiple Vat Contactor Boxes 8.4.3 Heating Element Assembly and Associated Parts 8.4.3 Heating Element Assembly and Associated Parts cont 8.4.4 Wiring8.4.5.1 Contactor Box Wiring Assembly - 12-Pin Full-Vat C-1 8.4.5.2 Contactor Box Wiring Assemblies - 6-Pin Left ElementP/N 106-3467SP 14/17kW or P/N 106-2472SP 22kW 8.4.5.3 Contactor Box Wiring Assemblies - 9-Pin Right Element8.4.5.4 Single Contactor Box Wiring Assembly 8.4.5.5 Main Wiring Harness8.4.5.9 Single Component Box Wiring Harness - 15-Pin without Filter 8.4.5.6 Single Main Wiring Harness8.4.5.7 Component Box Wiring Harness - 15-Pin 8.4.5.8 Single Component Box Wiring Harness - 15-Pin8.5.1 FPH117/122 Filtration Components 8.5 Filtration System Components8.5.1 FPH117/122 Filtration Components cont 8.5.2 FPH217/317 Multiple Battery Filtration System Components units were configured this wayNOTE Some early production Lid for units built before Feb 04, use 8.5.2 FPH217/317 Multiple Battery Filtration System Components contSTANDARD EURO-LOOK8.6 Frypot Assembly and Thermostat Frypot P/N 823-2451SPThermostat P/N 8.7 Oil Return System Components 8.7 Oil Return System Components cont COMPONENT 8.8 WIRING CONNECTORS, PIN TERMINALS, AND POWER CORDSPower Cords ConnectorsTech Support SERVICE HOTLINEShipping Address 8700 Line Avenue, Shreveport, Louisiana FAX Parts