Frymaster H14SC, H17SC, H22SC manual Problem, Probable Causes, Corrective Action

Page 26

6.2Troubleshooting

6.2.1 Control and Heating Problems

Problem

Probable Causes

Corrective Action

 

A.Power cord is not plugged in or

A. Plug power cord in and verify

 

that circuit breaker is not

 

circuit breaker is tripped.

 

tripped.

 

 

 

 

B. If available, substitute a

 

 

controller known to be working

 

B. Controller has failed.

for the suspect controller. If the

 

 

substitute controller functions

Controller won't

 

correctly, order a new controller.

 

C. If any of the components in the

activate.

 

 

power supply system (including

 

 

 

 

the transformer and interface

 

C. Power supply component or

board) fail, power will not be

 

supplied to the controller and it

 

interface board has failed.

 

will not function. Determining

 

 

 

 

which component has failed is

 

 

beyond the scope of operator

 

 

troubleshooting. Call FASC.

 

 

A. This fryer is equipped with a

 

 

drain safety switch that prevents

 

A.Drain valve is open.

the heating element from being

 

energized if the drain valve is

 

 

 

 

not fully closed. Verify that the

 

 

drain valve is fully closed.

 

 

B. If available, substitute a

 

 

controller known to be working

 

B. Controller has failed.

for the suspect controller. If the

 

 

substitute controller functions

 

 

correctly, order a new controller.

Fryer does not heat.

 

C. If the circuitry in the fryer

 

control system cannot determine

 

 

the frypot temperature, the

 

 

system will not allow the

 

 

element to be energized or will

 

 

de-energize the element if it is

 

C. One or more other components

already energized. If the

 

have failed.

contactor, element, or associated

 

 

wiring fails, the element will not

 

 

energize. Determining which

 

 

specific component is

 

 

malfunctioning is beyond the

 

 

scope of operator

 

 

troubleshooting. Call FASC.

6-2

Image 26
Contents FRYERS 24-Hour Service HotlineandPartsManualService,Operation,Installation 8196004DANGER NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS U.S Never spray the fryer with water or use water jets to clean the fryerNOTICE TO U.S. CUSTOMERS CANADAInstallation, Operation, Service, and Parts Manual TABLE OF CONTENTS Navy Surface Ship Electric Fryers1.1 General 1.2 Safety InformationNAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 1 INTRODUCTION 1.3 Controller Information 1.4 Shipping Damage Claim Procedure1.5 Service Information RETAIN AND STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE USEDo not block the area around the base or under the fryers NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 2 INSTALLATION INSTRUCTIONS2.1 Introduction Do not connect more than one fryer to each set of contacts 2.2 Power RequirementsDo not connect the contacts in series The contacts CANNOT have an external voltage applied2.4 After Fryers Are Anchored At the Frying Station DANGER 2.3 Installation2.5 Dimensions and Weights FRONT HANDLE 2-Fryer BatterySingle Fryer BACK OF FRYER UNIT2.470 3-Fryer Battery4-Fryer Battery 62.553.1 Equipment Setup and Shutdown Procedures NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 3 OPERATING INSTRUCTIONSDESCRIPTION 3.2 Operation of the Solid-State Analog ControllerShutdown The analog controller has no timing features. The operator must monitor shake and pull times properly filled with oil. See Section CONTROLLER OPERATING PROCEDUREHIGH-LIMIT TEST PROCEDURE 5. Place the controller power switch in the OFF position 4.2 Preparing the Filter for Use NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 4 FILTRATION INSTRUCTIONS4.1 Introduction 4.3 Operation of the Filter DANGER 3. Place the metal filter screen in the center of the bottom of the pan, then lay a sheet of filter paper on top of the screen, over- lapping on all sides2. Remove the basket support rack from the frypot, raise the element assembly to the up position, and snap the Power Shower into position 4.4 Draining and Disposing of Waste Oil 6. Lower the elements into the frypot and reinstall the basket support rack. Ensure the drain valve is fully closed. If the drain valve is not fully closed, the fryer will not operate. Turn the fryer ON and allow the cooking oil to reach setpoint5.1.1 Clean Inside and Outside of the Fryer Cabinet - Daily NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 5 PREVENTIVE MAINTENANCE5.1 Cleaning the Fryer DANGER 5.1.2 Clean the Built-in Filtration System - Daily2. Press the fryer ON/OFF switch to the ON position 5.1.3 Clean the Frypot and Heating Elements - Weekly DANGERBoiling-Out the Frypot 5. Turn the fryer ON/OFF switchs to the OFF position 5.1.4 Clean Detachable Parts and Accessories - Weekly5.2 Check Calibration of Temperature Control Knob - Monthly Built-In Filtration System 5.3 Annual/Periodic System InspectionFryer − Verify that filter pan cover is present and properly installed Check filtration system integrity as followsVerify that power is connected and that circuit breakers are on NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 6 OPERATOR TROUBLESHOOTING6.1 Introduction Verify that frypot drain valves are fully closedProbable Causes Problem6.2 Troubleshooting 6.2.1 Control and Heating Problems Corrective ActionProbable Causes 6.2.2 Error Messages and Display Problems 6.2.3 Filtration ProblemsFilter pump runs 6.3 Replacing the Controller or Controller Wiring Harness 7.2 Replacing a Controller NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 7 SERVICE PROCEDURES7.1 General 7.3 Replacing Component Box Components 1. Remove the filter pan and lid from the unit. Drain the frypots into a Shortening Disposal Unit SDU or other appropriate container 7.4 Replacing a Temperature Probe or High-Limit ThermostatDO NOT drain more than one full frypot into the SDU at one time 7.5 Replacing a Heating Element viewed from the rear 7.6 Replacing Contactor Box Components 7.7 Replacing a Frypot12. Disconnect the oil return flexlines at the frypot ends 22. Reinstall the drain tube assembly 7.8.2 Replacing the Filter Motor, Filter Pump, and Related Components Sediment Particle Oil Flow Up for reverse Down for forward7-10 7.8.3 Replacing the Filter Transformer or Filter Relay Meter Setting 7.9 Interface Board Diagnostic ChartDiagnostic LED Legend Test7-13 7.10 Wiring Diagram, SystemRefer to page 2-2 for power requirements 8051421F7.11 Wiring Diagram, Contactor Box 7-147.12 Components Description of Operation NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 8 PARTS LIST Accessories8.2 Cabinetry Top Cap Single Top cap for five station fryer shown Side, Cabinet Single Left Use 212-8479 for Rt. SideHandle Grab Rail For handle end use 106-3036SP8.2.2 Cabinet Bases, Braces, and Associated Parts Channel, Base Rear Use 106-4901 for singles base assembly Upright Assembly, Left Use 106-3828 for singlesUpright Assembly, Right Use 106-3829 for singles 8.2.2 Cabinet Bases, Braces, and Associated Parts cont8.3 Drain System Components 8.3.1 Drain Tube Sections and Associated PartsValve Detail 8.3.1.1 Euro-Look Drain Tube Section and Associated PartsSee Page 8-10 for Drain 8.3.1.1 Euro-Look Drain Tube Section and Associated Parts cont EURO-LOOK8.3.2 Drain Valve Assembly and Component Parts Page ITEM EURO-LOOK 8.4 Electronics and Wiring Components 8.4.1.1 Single Component Box 8.4.1.2 Multiple Vat Component Boxes 8.4.2.1 Single Contactor Box 8.4.2.2 Multiple Vat Contactor Boxes 8.4.3 Heating Element Assembly and Associated Parts 8.4.3 Heating Element Assembly and Associated Parts cont 8.4.5.2 Contactor Box Wiring Assemblies - 6-Pin Left Element Wiring8.4.5.1 Contactor Box Wiring Assembly - 12-Pin Full-Vat C-1 8.4.48.4.5.5 Main Wiring Harness 8.4.5.3 Contactor Box Wiring Assemblies - 9-Pin Right Element8.4.5.4 Single Contactor Box Wiring Assembly P/N 106-3467SP 14/17kW or P/N 106-2472SP 22kW8.4.5.8 Single Component Box Wiring Harness - 15-Pin 8.4.5.6 Single Main Wiring Harness8.4.5.7 Component Box Wiring Harness - 15-Pin 8.4.5.9 Single Component Box Wiring Harness - 15-Pin without Filter8.5 Filtration System Components 8.5.1 FPH117/122 Filtration Components8.5.1 FPH117/122 Filtration Components cont NOTE Some early production 8.5.2 FPH217/317 Multiple Battery Filtration System Componentsunits were configured this way EURO-LOOK 8.5.2 FPH217/317 Multiple Battery Filtration System Components contSTANDARD Lid for units built before Feb 04, useThermostat P/N 8.6 Frypot Assembly and ThermostatFrypot P/N 823-2451SP 8.7 Oil Return System Components 8.7 Oil Return System Components cont Connectors 8.8 WIRING CONNECTORS, PIN TERMINALS, AND POWER CORDSPower Cords COMPONENTFAX Parts SERVICE HOTLINEShipping Address 8700 Line Avenue, Shreveport, Louisiana Tech Support