Frymaster H14SC, H17SC, H22SC manual Replacing Component Box Components

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7.3Replacing Component Box Components

7.3Replacing Component Box Components

1.Remove the control panel (see steps 1 and 2 of section 7.2 on preceding page).

2.Unplug the wiring harness from the 15-pin connector on the interface board and disconnect the grounding wire from terminal adjacent to the 15-pin connector on the back of the controller. Remove the control panel assembly by lifting it from the hinge slots in the control panel frame.

3.Disconnect the wiring from the component to be replaced, being sure to make a note of where each wire was connected.

NOTE: If replacing the interface board, connectors J1 and J2 must also be disconnected from the 12-pin connectors on the rear of the component box, directly behind the interface board.

4.Dismount the component to be replaced and install the new component, being sure that any required spacers, insulation, washers, etc. are in place.

NOTE: If more room to work is required, the control panel frame and top cap assembly may be removed by removing the hex head screws that secure it to the fryer cabinet (see illustration below). If this option is chosen, all control panel assemblies must be removed per steps 1 and 2 above. The cover plate on the lower front of the component box may also be removed if desired. Removing the component box itself from the fryer is not recommended due to the difficulty involved in disconnecting and reconnecting the oil-return valve rods, which pass through openings in the component box.

Remove these three

screws at each end.

Remove these two screws

from the center supports.

Removing the Control Panel Frame and Top Cap Assembly

5.Reconnect the wiring disconnected in step 3, referring to your notes and the wiring diagrams on the fryer door to ensure that the connections are properly made. Also, verify that no other wiring was disconnected accidentally during the replacement process.

6.Reverse steps 1 and 2 to complete the replacement and return the fryer to service.

7-2

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Contents 24-Hour Service Hotline andPartsManualService,Operation,InstallationFRYERS 8196004DANGER Never spray the fryer with water or use water jets to clean the fryer NOTICE TO U.S. CUSTOMERSNOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS U.S CANADAInstallation, Operation, Service, and Parts Manual TABLE OF CONTENTS Navy Surface Ship Electric Fryers1.1 General 1.2 Safety InformationNAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 1 INTRODUCTION 1.4 Shipping Damage Claim Procedure 1.5 Service Information1.3 Controller Information RETAIN AND STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE USEDo not block the area around the base or under the fryers NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 2 INSTALLATION INSTRUCTIONS2.1 Introduction 2.2 Power Requirements Do not connect the contacts in seriesDo not connect more than one fryer to each set of contacts The contacts CANNOT have an external voltage applied2.4 After Fryers Are Anchored At the Frying Station DANGER 2.3 Installation2.5 Dimensions and Weights 2-Fryer Battery Single FryerFRONT HANDLE BACK OF FRYER UNIT3-Fryer Battery 4-Fryer Battery2.470 62.553.1 Equipment Setup and Shutdown Procedures NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 3 OPERATING INSTRUCTIONSDESCRIPTION 3.2 Operation of the Solid-State Analog ControllerShutdown The analog controller has no timing features. The operator must monitor shake and pull times properly filled with oil. See Section CONTROLLER OPERATING PROCEDUREHIGH-LIMIT TEST PROCEDURE 5. Place the controller power switch in the OFF position 4.2 Preparing the Filter for Use NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 4 FILTRATION INSTRUCTIONS4.1 Introduction 4.3 Operation of the Filter DANGER 3. Place the metal filter screen in the center of the bottom of the pan, then lay a sheet of filter paper on top of the screen, over- lapping on all sides2. Remove the basket support rack from the frypot, raise the element assembly to the up position, and snap the Power Shower into position 4.4 Draining and Disposing of Waste Oil 6. Lower the elements into the frypot and reinstall the basket support rack. Ensure the drain valve is fully closed. If the drain valve is not fully closed, the fryer will not operate. Turn the fryer ON and allow the cooking oil to reach setpointNAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 5 PREVENTIVE MAINTENANCE 5.1 Cleaning the Fryer DANGER5.1.1 Clean Inside and Outside of the Fryer Cabinet - Daily 5.1.2 Clean the Built-in Filtration System - Daily2. Press the fryer ON/OFF switch to the ON position 5.1.3 Clean the Frypot and Heating Elements - Weekly DANGERBoiling-Out the Frypot 5. Turn the fryer ON/OFF switchs to the OFF position 5.1.4 Clean Detachable Parts and Accessories - Weekly5.2 Check Calibration of Temperature Control Knob - Monthly Built-In Filtration System 5.3 Annual/Periodic System InspectionFryer − Verify that filter pan cover is present and properly installed Check filtration system integrity as followsNAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 6 OPERATOR TROUBLESHOOTING 6.1 IntroductionVerify that power is connected and that circuit breakers are on Verify that frypot drain valves are fully closedProblem 6.2 Troubleshooting 6.2.1 Control and Heating ProblemsProbable Causes Corrective ActionProbable Causes 6.2.2 Error Messages and Display Problems 6.2.3 Filtration ProblemsFilter pump runs 6.3 Replacing the Controller or Controller Wiring Harness 7.2 Replacing a Controller NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 7 SERVICE PROCEDURES7.1 General 7.3 Replacing Component Box Components 1. Remove the filter pan and lid from the unit. Drain the frypots into a Shortening Disposal Unit SDU or other appropriate container 7.4 Replacing a Temperature Probe or High-Limit ThermostatDO NOT drain more than one full frypot into the SDU at one time 7.5 Replacing a Heating Element viewed from the rear 7.6 Replacing Contactor Box Components 7.7 Replacing a Frypot12. Disconnect the oil return flexlines at the frypot ends 22. Reinstall the drain tube assembly 7.8.2 Replacing the Filter Motor, Filter Pump, and Related Components Sediment Particle Oil Flow Up for reverse Down for forward7-10 7.8.3 Replacing the Filter Transformer or Filter Relay 7.9 Interface Board Diagnostic Chart Diagnostic LED LegendMeter Setting Test7.10 Wiring Diagram, System Refer to page 2-2 for power requirements7-13 8051421F7.11 Wiring Diagram, Contactor Box 7-147.12 Components Description of Operation NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 8 PARTS LIST Accessories8.2 Cabinetry Side, Cabinet Single Left Use 212-8479 for Rt. Side Handle Grab Rail For handle end useTop Cap Single Top cap for five station fryer shown 106-3036SP8.2.2 Cabinet Bases, Braces, and Associated Parts Upright Assembly, Left Use 106-3828 for singles Upright Assembly, Right Use 106-3829 for singlesChannel, Base Rear Use 106-4901 for singles base assembly 8.2.2 Cabinet Bases, Braces, and Associated Parts cont8.3 Drain System Components 8.3.1 Drain Tube Sections and Associated PartsValve Detail 8.3.1.1 Euro-Look Drain Tube Section and Associated PartsSee Page 8-10 for Drain 8.3.1.1 Euro-Look Drain Tube Section and Associated Parts cont EURO-LOOK8.3.2 Drain Valve Assembly and Component Parts Page ITEM EURO-LOOK 8.4 Electronics and Wiring Components 8.4.1.1 Single Component Box 8.4.1.2 Multiple Vat Component Boxes 8.4.2.1 Single Contactor Box 8.4.2.2 Multiple Vat Contactor Boxes 8.4.3 Heating Element Assembly and Associated Parts 8.4.3 Heating Element Assembly and Associated Parts cont Wiring 8.4.5.1 Contactor Box Wiring Assembly - 12-Pin Full-Vat C-18.4.5.2 Contactor Box Wiring Assemblies - 6-Pin Left Element 8.4.48.4.5.3 Contactor Box Wiring Assemblies - 9-Pin Right Element 8.4.5.4 Single Contactor Box Wiring Assembly8.4.5.5 Main Wiring Harness P/N 106-3467SP 14/17kW or P/N 106-2472SP 22kW8.4.5.6 Single Main Wiring Harness 8.4.5.7 Component Box Wiring Harness - 15-Pin8.4.5.8 Single Component Box Wiring Harness - 15-Pin 8.4.5.9 Single Component Box Wiring Harness - 15-Pin without Filter8.5 Filtration System Components 8.5.1 FPH117/122 Filtration Components8.5.1 FPH117/122 Filtration Components cont NOTE Some early production 8.5.2 FPH217/317 Multiple Battery Filtration System Componentsunits were configured this way 8.5.2 FPH217/317 Multiple Battery Filtration System Components cont STANDARDEURO-LOOK Lid for units built before Feb 04, useThermostat P/N 8.6 Frypot Assembly and ThermostatFrypot P/N 823-2451SP 8.7 Oil Return System Components 8.7 Oil Return System Components cont 8.8 WIRING CONNECTORS, PIN TERMINALS, AND POWER CORDS Power CordsConnectors COMPONENTSERVICE HOTLINE Shipping Address 8700 Line Avenue, Shreveport, LouisianaFAX Parts Tech Support