Frymaster H22SC Navy Surface Ship Electric Fryers Installation Instructions, Introduction, Danger

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NAVY SURFACE SHIP ELECTRIC FRYERS

NAVY SURFACE SHIP ELECTRIC FRYERS

CHAPTER 2: INSTALLATION INSTRUCTIONS

2.1Introduction

The instructions in this chapter cover all configurations of Navy Surface Ship Electric Fryer models specifically configured for use aboard surface ships of the U.S. Navy, including H14SC/H17SC/H22SC kW and FPH17SC kW filtration system models. The instructions do not cover and may not be used for installations aboard submarines or ashore.

Proper installation is essential for the safe, efficient, trouble-free operation of this appliance. Any unauthorized alteration of this equipment will void the Frymaster warranty.

NOTICE

If this equipment is wired directly into the electrical power supply, a means for disconnection from the supply having a contact separation of at least 3-mm in all poles must be incorporated in the fixed wiring.

NOTICE

This equipment must be positioned so that the plug is accessible unless other means for disconnection from the power supply (e.g., a circuit breaker) is provided.

NOTICE

If this appliance is permanently connected to fixed wiring, it must be connected by means of copper wires having a temperature rating of not less than 167°F (75°C).

NOTICE

If the electrical power supply cord is damaged, it must be replaced by a Frymaster Dean Factory Authorized Service Center technician or a similarly qualified person in order to avoid a hazard.

DANGER

This appliance must be connected to a power supply having the same voltage and phase as specified on the rating plate located on the inside of the appliance door.

DANGER

All wiring connections for this appliance must be made in accordance with the wiring diagram(s) furnished with the appliance. Refer to the wiring diagram(s) affixed to the inside of the appliance door when installing or servicing this equipment.

DANGER

The appliance area must be kept free and clear of combustible material at all times.

WARNING

Do not block the area around the base or under the fryers.

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Contents 8196004 24-Hour Service HotlineandPartsManualService,Operation,Installation FRYERSDANGER CANADA Never spray the fryer with water or use water jets to clean the fryerNOTICE TO U.S. CUSTOMERS NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS U.SNavy Surface Ship Electric Fryers Installation, Operation, Service, and Parts Manual TABLE OF CONTENTSNAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 1 INTRODUCTION 1.2 Safety Information1.1 General RETAIN AND STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE USE 1.4 Shipping Damage Claim Procedure1.5 Service Information 1.3 Controller Information2.1 Introduction NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 2 INSTALLATION INSTRUCTIONSDo not block the area around the base or under the fryers The contacts CANNOT have an external voltage applied 2.2 Power RequirementsDo not connect the contacts in series Do not connect more than one fryer to each set of contacts2.5 Dimensions and Weights 2.3 Installation2.4 After Fryers Are Anchored At the Frying Station DANGER BACK OF FRYER UNIT 2-Fryer BatterySingle Fryer FRONT HANDLE62.55 3-Fryer Battery4-Fryer Battery 2.470NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 3 OPERATING INSTRUCTIONS 3.1 Equipment Setup and Shutdown ProceduresShutdown 3.2 Operation of the Solid-State Analog ControllerDESCRIPTION HIGH-LIMIT TEST PROCEDURE properly filled with oil. See Section CONTROLLER OPERATING PROCEDUREThe analog controller has no timing features. The operator must monitor shake and pull times 5. Place the controller power switch in the OFF position 4.1 Introduction NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 4 FILTRATION INSTRUCTIONS4.2 Preparing the Filter for Use 3. Place the metal filter screen in the center of the bottom of the pan, then lay a sheet of filter paper on top of the screen, over- lapping on all sides 4.3 Operation of the Filter DANGER2. Remove the basket support rack from the frypot, raise the element assembly to the up position, and snap the Power Shower into position 6. Lower the elements into the frypot and reinstall the basket support rack. Ensure the drain valve is fully closed. If the drain valve is not fully closed, the fryer will not operate. Turn the fryer ON and allow the cooking oil to reach setpoint 4.4 Draining and Disposing of Waste Oil5.1.2 Clean the Built-in Filtration System - Daily NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 5 PREVENTIVE MAINTENANCE5.1 Cleaning the Fryer DANGER 5.1.1 Clean Inside and Outside of the Fryer Cabinet - DailyBoiling-Out the Frypot 5.1.3 Clean the Frypot and Heating Elements - Weekly DANGER2. Press the fryer ON/OFF switch to the ON position 5.2 Check Calibration of Temperature Control Knob - Monthly 5.1.4 Clean Detachable Parts and Accessories - Weekly5. Turn the fryer ON/OFF switchs to the OFF position Fryer 5.3 Annual/Periodic System InspectionBuilt-In Filtration System Check filtration system integrity as follows − Verify that filter pan cover is present and properly installedVerify that frypot drain valves are fully closed NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 6 OPERATOR TROUBLESHOOTING6.1 Introduction Verify that power is connected and that circuit breakers are onCorrective Action Problem6.2 Troubleshooting 6.2.1 Control and Heating Problems Probable CausesProbable Causes 6.2.3 Filtration Problems 6.2.2 Error Messages and Display ProblemsFilter pump runs 6.3 Replacing the Controller or Controller Wiring Harness 7.1 General NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 7 SERVICE PROCEDURES7.2 Replacing a Controller 7.3 Replacing Component Box Components DO NOT drain more than one full frypot into the SDU at one time 7.4 Replacing a Temperature Probe or High-Limit Thermostat1. Remove the filter pan and lid from the unit. Drain the frypots into a Shortening Disposal Unit SDU or other appropriate container 7.5 Replacing a Heating Element viewed from the rear 7.7 Replacing a Frypot 7.6 Replacing Contactor Box Components12. Disconnect the oil return flexlines at the frypot ends 22. Reinstall the drain tube assembly Sediment Particle Oil Flow Up for reverse Down for forward 7.8.2 Replacing the Filter Motor, Filter Pump, and Related Components7-10 7.8.3 Replacing the Filter Transformer or Filter Relay Test 7.9 Interface Board Diagnostic ChartDiagnostic LED Legend Meter Setting8051421F 7.10 Wiring Diagram, SystemRefer to page 2-2 for power requirements 7-137-14 7.11 Wiring Diagram, Contactor Box7.12 Components Description of Operation Accessories NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 8 PARTS LIST8.2 Cabinetry 106-3036SP Side, Cabinet Single Left Use 212-8479 for Rt. SideHandle Grab Rail For handle end use Top Cap Single Top cap for five station fryer shown8.2.2 Cabinet Bases, Braces, and Associated Parts 8.2.2 Cabinet Bases, Braces, and Associated Parts cont Upright Assembly, Left Use 106-3828 for singlesUpright Assembly, Right Use 106-3829 for singles Channel, Base Rear Use 106-4901 for singles base assembly8.3.1 Drain Tube Sections and Associated Parts 8.3 Drain System ComponentsSee Page 8-10 for Drain 8.3.1.1 Euro-Look Drain Tube Section and Associated PartsValve Detail EURO-LOOK 8.3.1.1 Euro-Look Drain Tube Section and Associated Parts cont8.3.2 Drain Valve Assembly and Component Parts Page ITEM EURO-LOOK 8.4 Electronics and Wiring Components 8.4.1.1 Single Component Box 8.4.1.2 Multiple Vat Component Boxes 8.4.2.1 Single Contactor Box 8.4.2.2 Multiple Vat Contactor Boxes 8.4.3 Heating Element Assembly and Associated Parts 8.4.3 Heating Element Assembly and Associated Parts cont 8.4.4 Wiring8.4.5.1 Contactor Box Wiring Assembly - 12-Pin Full-Vat C-1 8.4.5.2 Contactor Box Wiring Assemblies - 6-Pin Left ElementP/N 106-3467SP 14/17kW or P/N 106-2472SP 22kW 8.4.5.3 Contactor Box Wiring Assemblies - 9-Pin Right Element8.4.5.4 Single Contactor Box Wiring Assembly 8.4.5.5 Main Wiring Harness8.4.5.9 Single Component Box Wiring Harness - 15-Pin without Filter 8.4.5.6 Single Main Wiring Harness8.4.5.7 Component Box Wiring Harness - 15-Pin 8.4.5.8 Single Component Box Wiring Harness - 15-Pin8.5.1 FPH117/122 Filtration Components 8.5 Filtration System Components8.5.1 FPH117/122 Filtration Components cont units were configured this way 8.5.2 FPH217/317 Multiple Battery Filtration System ComponentsNOTE Some early production Lid for units built before Feb 04, use 8.5.2 FPH217/317 Multiple Battery Filtration System Components contSTANDARD EURO-LOOKFrypot P/N 823-2451SP 8.6 Frypot Assembly and ThermostatThermostat P/N 8.7 Oil Return System Components 8.7 Oil Return System Components cont COMPONENT 8.8 WIRING CONNECTORS, PIN TERMINALS, AND POWER CORDSPower Cords ConnectorsTech Support SERVICE HOTLINEShipping Address 8700 Line Avenue, Shreveport, Louisiana FAX Parts