Frymaster H14SC, H17SC, H22SC Navy Surface Ship Electric Fryers Preventive Maintenance, Danger

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NAVY SURFACE SHIP ELECTRIC FRYERS

NAVY SURFACE SHIP ELECTRIC FRYERS

CHAPTER 5: PREVENTIVE MAINTENANCE

5.1Cleaning the Fryer

5.1Cleaning the Fryer DANGER

The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day. Some food particles can spontaneously combust if left soaking in certain shortening material.

5.1.1 Clean Inside and Outside of the Fryer Cabinet – Daily DANGER

Never attempt to clean the fryer during the frying process or when the frypot is filled with hot oil. If water comes in contact with oil heated to frying temperature, it will cause spattering of the oil, which can result in severe burns to nearby personnel.

5.1.2 Clean the Built-in Filtration System – Daily WARNING

Use a commercial-grade cleaner formulated to effectively clean and sanitize food-contact surfaces. Read the directions for use and precautionary statements before use. Particular attention must be paid to the concentration of cleaner and the length of time the cleaner remains on the food-contact surfaces.

5.1.1 Clean Inside and Outside of the Fryer Cabinet – Daily

Clean inside the fryer cabinet with a dry, clean cloth. Wipe all accessible metal surfaces and components to remove accumulated oil/shortening and dust.

Clean outside the fryer cabinet, with a clean, damp cloth soaked with dishwashing detergent. Wipe with a clean, damp cloth.

5.1.2 Clean the Built-in Filtration System – Daily

Manual background WARNING

Never drain water into the filter pan. Water will damage the filter pump.

There are no periodic preventive maintenance checks and services required for the FootPrint Pro Filtration System other than daily cleaning of the filter pan and associated components with a solution of hot water and detergent.

Immediately after each use, drain the Power Shower completely. If oil is leaking at the point where the Power Shower plugs into the frypot, verify the gasket on the connection fitting is present and in good condition. If you suspect blockage, unscrew the clean-out plugs at each corner of the frame. Place the frame in a pan of hot water for several minutes to melt any solidified oil or shortening. Use a long, narrow bottlebrush, hot water and detergent to clean inside the frame. If necessary, insert a straightened paper clip or similarly sized wire into the holes in the frame to remove any

5–1

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Contents 24-Hour Service Hotline andPartsManualService,Operation,InstallationFRYERS 8196004DANGER Never spray the fryer with water or use water jets to clean the fryer NOTICE TO U.S. CUSTOMERSNOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS U.S CANADAInstallation, Operation, Service, and Parts Manual TABLE OF CONTENTS Navy Surface Ship Electric Fryers1.1 General 1.2 Safety InformationNAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 1 INTRODUCTION 1.4 Shipping Damage Claim Procedure 1.5 Service Information1.3 Controller Information RETAIN AND STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE USEDo not block the area around the base or under the fryers NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 2 INSTALLATION INSTRUCTIONS2.1 Introduction 2.2 Power Requirements Do not connect the contacts in seriesDo not connect more than one fryer to each set of contacts The contacts CANNOT have an external voltage applied2.4 After Fryers Are Anchored At the Frying Station DANGER 2.3 Installation2.5 Dimensions and Weights 2-Fryer Battery Single FryerFRONT HANDLE BACK OF FRYER UNIT3-Fryer Battery 4-Fryer Battery2.470 62.553.1 Equipment Setup and Shutdown Procedures NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 3 OPERATING INSTRUCTIONSDESCRIPTION 3.2 Operation of the Solid-State Analog ControllerShutdown The analog controller has no timing features. The operator must monitor shake and pull times properly filled with oil. See Section CONTROLLER OPERATING PROCEDUREHIGH-LIMIT TEST PROCEDURE 5. Place the controller power switch in the OFF position 4.2 Preparing the Filter for Use NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 4 FILTRATION INSTRUCTIONS4.1 Introduction 4.3 Operation of the Filter DANGER 3. Place the metal filter screen in the center of the bottom of the pan, then lay a sheet of filter paper on top of the screen, over- lapping on all sides2. Remove the basket support rack from the frypot, raise the element assembly to the up position, and snap the Power Shower into position 4.4 Draining and Disposing of Waste Oil 6. Lower the elements into the frypot and reinstall the basket support rack. Ensure the drain valve is fully closed. If the drain valve is not fully closed, the fryer will not operate. Turn the fryer ON and allow the cooking oil to reach setpointNAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 5 PREVENTIVE MAINTENANCE 5.1 Cleaning the Fryer DANGER5.1.1 Clean Inside and Outside of the Fryer Cabinet - Daily 5.1.2 Clean the Built-in Filtration System - Daily2. Press the fryer ON/OFF switch to the ON position 5.1.3 Clean the Frypot and Heating Elements - Weekly DANGERBoiling-Out the Frypot 5. Turn the fryer ON/OFF switchs to the OFF position 5.1.4 Clean Detachable Parts and Accessories - Weekly5.2 Check Calibration of Temperature Control Knob - Monthly Built-In Filtration System 5.3 Annual/Periodic System InspectionFryer − Verify that filter pan cover is present and properly installed Check filtration system integrity as followsNAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 6 OPERATOR TROUBLESHOOTING 6.1 IntroductionVerify that power is connected and that circuit breakers are on Verify that frypot drain valves are fully closedProblem 6.2 Troubleshooting 6.2.1 Control and Heating ProblemsProbable Causes Corrective ActionProbable Causes 6.2.2 Error Messages and Display Problems 6.2.3 Filtration ProblemsFilter pump runs 6.3 Replacing the Controller or Controller Wiring Harness 7.2 Replacing a Controller NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 7 SERVICE PROCEDURES7.1 General 7.3 Replacing Component Box Components 1. Remove the filter pan and lid from the unit. Drain the frypots into a Shortening Disposal Unit SDU or other appropriate container 7.4 Replacing a Temperature Probe or High-Limit ThermostatDO NOT drain more than one full frypot into the SDU at one time 7.5 Replacing a Heating Element viewed from the rear 7.6 Replacing Contactor Box Components 7.7 Replacing a Frypot12. Disconnect the oil return flexlines at the frypot ends 22. Reinstall the drain tube assembly 7.8.2 Replacing the Filter Motor, Filter Pump, and Related Components Sediment Particle Oil Flow Up for reverse Down for forward7-10 7.8.3 Replacing the Filter Transformer or Filter Relay 7.9 Interface Board Diagnostic Chart Diagnostic LED LegendMeter Setting Test7.10 Wiring Diagram, System Refer to page 2-2 for power requirements7-13 8051421F7.11 Wiring Diagram, Contactor Box 7-147.12 Components Description of Operation NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 8 PARTS LIST Accessories8.2 Cabinetry Side, Cabinet Single Left Use 212-8479 for Rt. Side Handle Grab Rail For handle end useTop Cap Single Top cap for five station fryer shown 106-3036SP8.2.2 Cabinet Bases, Braces, and Associated Parts Upright Assembly, Left Use 106-3828 for singles Upright Assembly, Right Use 106-3829 for singlesChannel, Base Rear Use 106-4901 for singles base assembly 8.2.2 Cabinet Bases, Braces, and Associated Parts cont8.3 Drain System Components 8.3.1 Drain Tube Sections and Associated PartsValve Detail 8.3.1.1 Euro-Look Drain Tube Section and Associated PartsSee Page 8-10 for Drain 8.3.1.1 Euro-Look Drain Tube Section and Associated Parts cont EURO-LOOK8.3.2 Drain Valve Assembly and Component Parts Page ITEM EURO-LOOK 8.4 Electronics and Wiring Components 8.4.1.1 Single Component Box 8.4.1.2 Multiple Vat Component Boxes 8.4.2.1 Single Contactor Box 8.4.2.2 Multiple Vat Contactor Boxes 8.4.3 Heating Element Assembly and Associated Parts 8.4.3 Heating Element Assembly and Associated Parts cont Wiring 8.4.5.1 Contactor Box Wiring Assembly - 12-Pin Full-Vat C-18.4.5.2 Contactor Box Wiring Assemblies - 6-Pin Left Element 8.4.48.4.5.3 Contactor Box Wiring Assemblies - 9-Pin Right Element 8.4.5.4 Single Contactor Box Wiring Assembly8.4.5.5 Main Wiring Harness P/N 106-3467SP 14/17kW or P/N 106-2472SP 22kW8.4.5.6 Single Main Wiring Harness 8.4.5.7 Component Box Wiring Harness - 15-Pin8.4.5.8 Single Component Box Wiring Harness - 15-Pin 8.4.5.9 Single Component Box Wiring Harness - 15-Pin without Filter8.5 Filtration System Components 8.5.1 FPH117/122 Filtration Components8.5.1 FPH117/122 Filtration Components cont NOTE Some early production 8.5.2 FPH217/317 Multiple Battery Filtration System Componentsunits were configured this way 8.5.2 FPH217/317 Multiple Battery Filtration System Components cont STANDARDEURO-LOOK Lid for units built before Feb 04, useThermostat P/N 8.6 Frypot Assembly and ThermostatFrypot P/N 823-2451SP 8.7 Oil Return System Components 8.7 Oil Return System Components cont 8.8 WIRING CONNECTORS, PIN TERMINALS, AND POWER CORDS Power CordsConnectors COMPONENTSERVICE HOTLINE Shipping Address 8700 Line Avenue, Shreveport, LouisianaFAX Parts Tech Support