Frymaster H22SC, H17SC Navy Surface Ship Electric Fryers Filtration Instructions, Introduction

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NAVY SURFACE SHIP ELECTRIC FRYERS

NAVY SURFACE SHIP ELECTRIC FRYERS

CHAPTER 4: FILTRATION INSTRUCTIONS

4.1Introduction

The FootPrint Pro filtration system allows the cooking oil or shortening in one frypot to be safely and efficiently filtered while the other frypots in a battery remain in operation. Section 4.2 covers preparation of the filter system for use. Operation of the system is covered in section 4.3.

4.1Introduction WARNING

The work center supervisor is responsible for ensuring that operators are made aware of the inherent hazards of operating a hot oil filtering system, particularly the aspects of oil filtration, draining and cleaning procedures.

4.2Preparing the Filter for Use

1.Rotate the pan-locking rod to either side until it clears the filter pan, then pull the pan out from the cabinet. Remove the crumb tray, hold-down ring and filter screen. Clean all components with a solution of detergent and hot water, then dry thoroughly.

The filter pan is equipped with rollers in rails, much like a kitchen drawer. The pan may be removed for cleaning or to gain access to interior components by lifting the front of the pan to disengage the front rollers, then pulling it forward until the rear rollers clear the rails. The pan cover must not be removed except for cleaning, interior access, or to allow a shortening disposal unit (SDU) to be positioned under the drain.

Rotate the locking rod to either side to allow the pan to be pulled out from the fryer.

2.Inspect the filter pan connection fitting to ensure that both o-rings are in good condition. On the FPH117 fryers the o- rings are located on the tube spout behind the filter pan at the rear of the fryer. O-rings on fryers having more than one battery are located on the tube disconnect inside the fryer as shown to the right.

Inspect O-Rings

4-1

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Contents 24-Hour Service Hotline andPartsManualService,Operation,InstallationFRYERS 8196004DANGER Never spray the fryer with water or use water jets to clean the fryer NOTICE TO U.S. CUSTOMERSNOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS U.S CANADAInstallation, Operation, Service, and Parts Manual TABLE OF CONTENTS Navy Surface Ship Electric FryersNAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 1 INTRODUCTION 1.2 Safety Information1.1 General 1.4 Shipping Damage Claim Procedure 1.5 Service Information1.3 Controller Information RETAIN AND STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE USE2.1 Introduction NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 2 INSTALLATION INSTRUCTIONSDo not block the area around the base or under the fryers 2.2 Power Requirements Do not connect the contacts in seriesDo not connect more than one fryer to each set of contacts The contacts CANNOT have an external voltage applied2.5 Dimensions and Weights 2.3 Installation2.4 After Fryers Are Anchored At the Frying Station DANGER 2-Fryer Battery Single FryerFRONT HANDLE BACK OF FRYER UNIT3-Fryer Battery 4-Fryer Battery2.470 62.553.1 Equipment Setup and Shutdown Procedures NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 3 OPERATING INSTRUCTIONSShutdown 3.2 Operation of the Solid-State Analog ControllerDESCRIPTION HIGH-LIMIT TEST PROCEDURE properly filled with oil. See Section CONTROLLER OPERATING PROCEDUREThe analog controller has no timing features. The operator must monitor shake and pull times 5. Place the controller power switch in the OFF position 4.1 Introduction NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 4 FILTRATION INSTRUCTIONS4.2 Preparing the Filter for Use 4.3 Operation of the Filter DANGER 3. Place the metal filter screen in the center of the bottom of the pan, then lay a sheet of filter paper on top of the screen, over- lapping on all sides2. Remove the basket support rack from the frypot, raise the element assembly to the up position, and snap the Power Shower into position 4.4 Draining and Disposing of Waste Oil 6. Lower the elements into the frypot and reinstall the basket support rack. Ensure the drain valve is fully closed. If the drain valve is not fully closed, the fryer will not operate. Turn the fryer ON and allow the cooking oil to reach setpointNAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 5 PREVENTIVE MAINTENANCE 5.1 Cleaning the Fryer DANGER5.1.1 Clean Inside and Outside of the Fryer Cabinet - Daily 5.1.2 Clean the Built-in Filtration System - DailyBoiling-Out the Frypot 5.1.3 Clean the Frypot and Heating Elements - Weekly DANGER2. Press the fryer ON/OFF switch to the ON position 5.2 Check Calibration of Temperature Control Knob - Monthly 5.1.4 Clean Detachable Parts and Accessories - Weekly5. Turn the fryer ON/OFF switchs to the OFF position Fryer 5.3 Annual/Periodic System InspectionBuilt-In Filtration System − Verify that filter pan cover is present and properly installed Check filtration system integrity as followsNAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 6 OPERATOR TROUBLESHOOTING 6.1 IntroductionVerify that power is connected and that circuit breakers are on Verify that frypot drain valves are fully closedProblem 6.2 Troubleshooting 6.2.1 Control and Heating ProblemsProbable Causes Corrective ActionProbable Causes 6.2.2 Error Messages and Display Problems 6.2.3 Filtration ProblemsFilter pump runs 6.3 Replacing the Controller or Controller Wiring Harness 7.1 General NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 7 SERVICE PROCEDURES7.2 Replacing a Controller 7.3 Replacing Component Box Components DO NOT drain more than one full frypot into the SDU at one time 7.4 Replacing a Temperature Probe or High-Limit Thermostat1. Remove the filter pan and lid from the unit. Drain the frypots into a Shortening Disposal Unit SDU or other appropriate container 7.5 Replacing a Heating Element viewed from the rear 7.6 Replacing Contactor Box Components 7.7 Replacing a Frypot12. Disconnect the oil return flexlines at the frypot ends 22. Reinstall the drain tube assembly 7.8.2 Replacing the Filter Motor, Filter Pump, and Related Components Sediment Particle Oil Flow Up for reverse Down for forward7-10 7.8.3 Replacing the Filter Transformer or Filter Relay 7.9 Interface Board Diagnostic Chart Diagnostic LED LegendMeter Setting Test7.10 Wiring Diagram, System Refer to page 2-2 for power requirements7-13 8051421F7.11 Wiring Diagram, Contactor Box 7-147.12 Components Description of Operation NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 8 PARTS LIST Accessories8.2 Cabinetry Side, Cabinet Single Left Use 212-8479 for Rt. Side Handle Grab Rail For handle end useTop Cap Single Top cap for five station fryer shown 106-3036SP8.2.2 Cabinet Bases, Braces, and Associated Parts Upright Assembly, Left Use 106-3828 for singles Upright Assembly, Right Use 106-3829 for singlesChannel, Base Rear Use 106-4901 for singles base assembly 8.2.2 Cabinet Bases, Braces, and Associated Parts cont8.3 Drain System Components 8.3.1 Drain Tube Sections and Associated PartsSee Page 8-10 for Drain 8.3.1.1 Euro-Look Drain Tube Section and Associated PartsValve Detail 8.3.1.1 Euro-Look Drain Tube Section and Associated Parts cont EURO-LOOK8.3.2 Drain Valve Assembly and Component Parts Page ITEM EURO-LOOK 8.4 Electronics and Wiring Components 8.4.1.1 Single Component Box 8.4.1.2 Multiple Vat Component Boxes 8.4.2.1 Single Contactor Box 8.4.2.2 Multiple Vat Contactor Boxes 8.4.3 Heating Element Assembly and Associated Parts 8.4.3 Heating Element Assembly and Associated Parts cont Wiring 8.4.5.1 Contactor Box Wiring Assembly - 12-Pin Full-Vat C-18.4.5.2 Contactor Box Wiring Assemblies - 6-Pin Left Element 8.4.48.4.5.3 Contactor Box Wiring Assemblies - 9-Pin Right Element 8.4.5.4 Single Contactor Box Wiring Assembly8.4.5.5 Main Wiring Harness P/N 106-3467SP 14/17kW or P/N 106-2472SP 22kW8.4.5.6 Single Main Wiring Harness 8.4.5.7 Component Box Wiring Harness - 15-Pin8.4.5.8 Single Component Box Wiring Harness - 15-Pin 8.4.5.9 Single Component Box Wiring Harness - 15-Pin without Filter8.5 Filtration System Components 8.5.1 FPH117/122 Filtration Components8.5.1 FPH117/122 Filtration Components cont units were configured this way 8.5.2 FPH217/317 Multiple Battery Filtration System ComponentsNOTE Some early production 8.5.2 FPH217/317 Multiple Battery Filtration System Components cont STANDARDEURO-LOOK Lid for units built before Feb 04, useFrypot P/N 823-2451SP 8.6 Frypot Assembly and ThermostatThermostat P/N 8.7 Oil Return System Components 8.7 Oil Return System Components cont 8.8 WIRING CONNECTORS, PIN TERMINALS, AND POWER CORDS Power CordsConnectors COMPONENTSERVICE HOTLINE Shipping Address 8700 Line Avenue, Shreveport, LouisianaFAX Parts Tech Support