Frymaster H22SC, H17SC manual Operation of the Solid-State Analog Controller, Shutdown, Description

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Shutdown

Shutdown

1.Turn the fryer off.

2.Filter the cooking oil and clean the fryers (See Chapters 4 and 5).

3.Place the frypot covers on the frypots.

3.2Operation of the Solid-State Analog Controller

NOTE: Refer to Chapter 4 of this manual for operating instructions for the built-in filtration system. Fryers configured for the U.S. Navy are equipped with solid-state analog controllers.

2

1

3

5

4

6

7

 

U.S. Navy Solid-State Analog Controller

 

 

ITEM

DESCRIPTION

1

Power Switch – Controls electrical power to fryer.

2

Power-On Light – Indicates when electrical power to fryer is ON.

3

Heating Mode Light – Indicates when heating element is ON.

4

Trouble Light – Indicates over high-limit or problem in heat control circuitry.

5

Thermostat Control Knob – Sets desired frying temperature.

6

Hi-Limit Test Switch – Tests high-limit thermostat.

7

Second Hi-Limit Test Light – Indicates fryer is in second high-limit test mode.

The analog controller, illustrated above, is used to adjust and maintain oil at the temperature indicated by the thermostat knob.

The fryer has two built-in high-limit protection features. If the temperature in the frypot reaches approximately 410°F, the controller opens the heat relay circuit, turning the elements off. If the temperature in the frypot reaches 450°F, a mechanical high-limit shuts off electrical power to the elements. The operator should periodically test each of the high-limit protection features, using the procedure at the end of this chapter, to verify that they are operating correctly.

3–2

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Contents andPartsManualService,Operation,Installation 24-Hour Service HotlineFRYERS 8196004DANGER NOTICE TO U.S. CUSTOMERS Never spray the fryer with water or use water jets to clean the fryerNOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS U.S CANADANavy Surface Ship Electric Fryers Installation, Operation, Service, and Parts Manual TABLE OF CONTENTSNAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 1 INTRODUCTION 1.2 Safety Information1.1 General 1.5 Service Information 1.4 Shipping Damage Claim Procedure1.3 Controller Information RETAIN AND STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE USE2.1 Introduction NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 2 INSTALLATION INSTRUCTIONSDo not block the area around the base or under the fryers Do not connect the contacts in series 2.2 Power RequirementsDo not connect more than one fryer to each set of contacts The contacts CANNOT have an external voltage applied2.5 Dimensions and Weights 2.3 Installation2.4 After Fryers Are Anchored At the Frying Station DANGER Single Fryer 2-Fryer BatteryFRONT HANDLE BACK OF FRYER UNIT4-Fryer Battery 3-Fryer Battery2.470 62.55NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 3 OPERATING INSTRUCTIONS 3.1 Equipment Setup and Shutdown ProceduresShutdown 3.2 Operation of the Solid-State Analog ControllerDESCRIPTION HIGH-LIMIT TEST PROCEDURE properly filled with oil. See Section CONTROLLER OPERATING PROCEDUREThe analog controller has no timing features. The operator must monitor shake and pull times 5. Place the controller power switch in the OFF position 4.1 Introduction NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 4 FILTRATION INSTRUCTIONS4.2 Preparing the Filter for Use 3. Place the metal filter screen in the center of the bottom of the pan, then lay a sheet of filter paper on top of the screen, over- lapping on all sides 4.3 Operation of the Filter DANGER2. Remove the basket support rack from the frypot, raise the element assembly to the up position, and snap the Power Shower into position 6. Lower the elements into the frypot and reinstall the basket support rack. Ensure the drain valve is fully closed. If the drain valve is not fully closed, the fryer will not operate. Turn the fryer ON and allow the cooking oil to reach setpoint 4.4 Draining and Disposing of Waste Oil5.1 Cleaning the Fryer DANGER NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 5 PREVENTIVE MAINTENANCE5.1.1 Clean Inside and Outside of the Fryer Cabinet - Daily 5.1.2 Clean the Built-in Filtration System - DailyBoiling-Out the Frypot 5.1.3 Clean the Frypot and Heating Elements - Weekly DANGER2. Press the fryer ON/OFF switch to the ON position 5.2 Check Calibration of Temperature Control Knob - Monthly 5.1.4 Clean Detachable Parts and Accessories - Weekly5. Turn the fryer ON/OFF switchs to the OFF position Fryer 5.3 Annual/Periodic System InspectionBuilt-In Filtration System Check filtration system integrity as follows − Verify that filter pan cover is present and properly installed6.1 Introduction NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 6 OPERATOR TROUBLESHOOTINGVerify that power is connected and that circuit breakers are on Verify that frypot drain valves are fully closed6.2 Troubleshooting 6.2.1 Control and Heating Problems ProblemProbable Causes Corrective ActionProbable Causes 6.2.3 Filtration Problems 6.2.2 Error Messages and Display ProblemsFilter pump runs 6.3 Replacing the Controller or Controller Wiring Harness 7.1 General NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 7 SERVICE PROCEDURES7.2 Replacing a Controller 7.3 Replacing Component Box Components DO NOT drain more than one full frypot into the SDU at one time 7.4 Replacing a Temperature Probe or High-Limit Thermostat1. Remove the filter pan and lid from the unit. Drain the frypots into a Shortening Disposal Unit SDU or other appropriate container 7.5 Replacing a Heating Element viewed from the rear 7.7 Replacing a Frypot 7.6 Replacing Contactor Box Components12. Disconnect the oil return flexlines at the frypot ends 22. Reinstall the drain tube assembly Sediment Particle Oil Flow Up for reverse Down for forward 7.8.2 Replacing the Filter Motor, Filter Pump, and Related Components7-10 7.8.3 Replacing the Filter Transformer or Filter Relay Diagnostic LED Legend 7.9 Interface Board Diagnostic ChartMeter Setting TestRefer to page 2-2 for power requirements 7.10 Wiring Diagram, System7-13 8051421F7-14 7.11 Wiring Diagram, Contactor Box7.12 Components Description of Operation Accessories NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 8 PARTS LIST8.2 Cabinetry Handle Grab Rail For handle end use Side, Cabinet Single Left Use 212-8479 for Rt. SideTop Cap Single Top cap for five station fryer shown 106-3036SP8.2.2 Cabinet Bases, Braces, and Associated Parts Upright Assembly, Right Use 106-3829 for singles Upright Assembly, Left Use 106-3828 for singlesChannel, Base Rear Use 106-4901 for singles base assembly 8.2.2 Cabinet Bases, Braces, and Associated Parts cont8.3.1 Drain Tube Sections and Associated Parts 8.3 Drain System ComponentsSee Page 8-10 for Drain 8.3.1.1 Euro-Look Drain Tube Section and Associated PartsValve Detail EURO-LOOK 8.3.1.1 Euro-Look Drain Tube Section and Associated Parts cont8.3.2 Drain Valve Assembly and Component Parts Page ITEM EURO-LOOK 8.4 Electronics and Wiring Components 8.4.1.1 Single Component Box 8.4.1.2 Multiple Vat Component Boxes 8.4.2.1 Single Contactor Box 8.4.2.2 Multiple Vat Contactor Boxes 8.4.3 Heating Element Assembly and Associated Parts 8.4.3 Heating Element Assembly and Associated Parts cont 8.4.5.1 Contactor Box Wiring Assembly - 12-Pin Full-Vat C-1 Wiring8.4.5.2 Contactor Box Wiring Assemblies - 6-Pin Left Element 8.4.48.4.5.4 Single Contactor Box Wiring Assembly 8.4.5.3 Contactor Box Wiring Assemblies - 9-Pin Right Element8.4.5.5 Main Wiring Harness P/N 106-3467SP 14/17kW or P/N 106-2472SP 22kW8.4.5.7 Component Box Wiring Harness - 15-Pin 8.4.5.6 Single Main Wiring Harness8.4.5.8 Single Component Box Wiring Harness - 15-Pin 8.4.5.9 Single Component Box Wiring Harness - 15-Pin without Filter8.5.1 FPH117/122 Filtration Components 8.5 Filtration System Components8.5.1 FPH117/122 Filtration Components cont units were configured this way 8.5.2 FPH217/317 Multiple Battery Filtration System ComponentsNOTE Some early production STANDARD 8.5.2 FPH217/317 Multiple Battery Filtration System Components contEURO-LOOK Lid for units built before Feb 04, useFrypot P/N 823-2451SP 8.6 Frypot Assembly and ThermostatThermostat P/N 8.7 Oil Return System Components 8.7 Oil Return System Components cont Power Cords 8.8 WIRING CONNECTORS, PIN TERMINALS, AND POWER CORDSConnectors COMPONENTShipping Address 8700 Line Avenue, Shreveport, Louisiana SERVICE HOTLINEFAX Parts Tech Support