Frymaster H17SC, H22SC, H14SC manual Replacing Contactor Box Components, Replacing a Frypot, Danger

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7.6Replacing Contactor Box Components

7.6Replacing Contactor Box Components

1.If replacing a contactor box above the built-in filter system, remove the filter pan and lid from the unit. Drain the frypots into a Shortening Disposal Unit (SDU) or other appropriate container. If replacing a contactor box in a non-filter unit, drain the frypot above the box into a Shortening Disposal Unit (SDU) or other appropriate container.

7.7Replacing a Frypot DANGER

DO NOT drain more than one full frypot into the SDU at one time.

2.Disconnect the fryer from the electrical power supply.

3.Unplug the wiring harnesses from the contactor box to be serviced.

4.Remove the two screws that secure the box in place.

Remove these screws to dismount the left contactor box.

The right contactor box is secured in a similar manner.

5.Carefully lower the box to the floor and pull it out the front of the fryer. Remove the top cover to access contactors and other components.

6.After performing necessary service, reverse steps 1-5 to return the fryer to operation.

7.7Replacing a Frypot

1.Drain the frypot into the filter pan or, if replacing a frypot Shortening Disposal Unit (SDU) or other appropriate container. filter system, remove the filter pan and lid from the unit.

over the filter system, into a If replacing a frypot over the

Manual background DANGER

DO NOT drain more than one full frypot into the SDU at one time.

2.Disconnect the fryer from the electrical power supply and reposition it to gain access to both the front and rear.

3.Remove the two screws from the upper corners of the control panels and allow them to swing down (see illustration and photo on page 7-1).

4.Unplug the wiring harnesses and ground wires from the backs of the controllers. Remove the controllers by lifting them from the hinge slots in the control panel frame.

7-6

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Contents 24-Hour Service Hotline andPartsManualService,Operation,InstallationFRYERS 8196004DANGER Never spray the fryer with water or use water jets to clean the fryer NOTICE TO U.S. CUSTOMERSNOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS U.S CANADAInstallation, Operation, Service, and Parts Manual TABLE OF CONTENTS Navy Surface Ship Electric Fryers1.2 Safety Information NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 1 INTRODUCTION1.1 General 1.4 Shipping Damage Claim Procedure 1.5 Service Information1.3 Controller Information RETAIN AND STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE USENAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 2 INSTALLATION INSTRUCTIONS 2.1 IntroductionDo not block the area around the base or under the fryers 2.2 Power Requirements Do not connect the contacts in seriesDo not connect more than one fryer to each set of contacts The contacts CANNOT have an external voltage applied2.3 Installation 2.5 Dimensions and Weights2.4 After Fryers Are Anchored At the Frying Station DANGER 2-Fryer Battery Single FryerFRONT HANDLE BACK OF FRYER UNIT3-Fryer Battery 4-Fryer Battery2.470 62.553.1 Equipment Setup and Shutdown Procedures NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 3 OPERATING INSTRUCTIONS3.2 Operation of the Solid-State Analog Controller ShutdownDESCRIPTION properly filled with oil. See Section CONTROLLER OPERATING PROCEDURE HIGH-LIMIT TEST PROCEDUREThe analog controller has no timing features. The operator must monitor shake and pull times 5. Place the controller power switch in the OFF position NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 4 FILTRATION INSTRUCTIONS 4.1 Introduction4.2 Preparing the Filter for Use 4.3 Operation of the Filter DANGER 3. Place the metal filter screen in the center of the bottom of the pan, then lay a sheet of filter paper on top of the screen, over- lapping on all sides2. Remove the basket support rack from the frypot, raise the element assembly to the up position, and snap the Power Shower into position 4.4 Draining and Disposing of Waste Oil 6. Lower the elements into the frypot and reinstall the basket support rack. Ensure the drain valve is fully closed. If the drain valve is not fully closed, the fryer will not operate. Turn the fryer ON and allow the cooking oil to reach setpointNAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 5 PREVENTIVE MAINTENANCE 5.1 Cleaning the Fryer DANGER5.1.1 Clean Inside and Outside of the Fryer Cabinet - Daily 5.1.2 Clean the Built-in Filtration System - Daily5.1.3 Clean the Frypot and Heating Elements - Weekly DANGER Boiling-Out the Frypot2. Press the fryer ON/OFF switch to the ON position 5.1.4 Clean Detachable Parts and Accessories - Weekly 5.2 Check Calibration of Temperature Control Knob - Monthly5. Turn the fryer ON/OFF switchs to the OFF position 5.3 Annual/Periodic System Inspection FryerBuilt-In Filtration System − Verify that filter pan cover is present and properly installed Check filtration system integrity as followsNAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 6 OPERATOR TROUBLESHOOTING 6.1 IntroductionVerify that power is connected and that circuit breakers are on Verify that frypot drain valves are fully closedProblem 6.2 Troubleshooting 6.2.1 Control and Heating ProblemsProbable Causes Corrective ActionProbable Causes 6.2.2 Error Messages and Display Problems 6.2.3 Filtration ProblemsFilter pump runs 6.3 Replacing the Controller or Controller Wiring Harness NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 7 SERVICE PROCEDURES 7.1 General7.2 Replacing a Controller 7.3 Replacing Component Box Components 7.4 Replacing a Temperature Probe or High-Limit Thermostat DO NOT drain more than one full frypot into the SDU at one time1. Remove the filter pan and lid from the unit. Drain the frypots into a Shortening Disposal Unit SDU or other appropriate container 7.5 Replacing a Heating Element viewed from the rear 7.6 Replacing Contactor Box Components 7.7 Replacing a Frypot12. Disconnect the oil return flexlines at the frypot ends 22. Reinstall the drain tube assembly 7.8.2 Replacing the Filter Motor, Filter Pump, and Related Components Sediment Particle Oil Flow Up for reverse Down for forward7-10 7.8.3 Replacing the Filter Transformer or Filter Relay 7.9 Interface Board Diagnostic Chart Diagnostic LED LegendMeter Setting Test7.10 Wiring Diagram, System Refer to page 2-2 for power requirements7-13 8051421F7.11 Wiring Diagram, Contactor Box 7-147.12 Components Description of Operation NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 8 PARTS LIST Accessories8.2 Cabinetry Side, Cabinet Single Left Use 212-8479 for Rt. Side Handle Grab Rail For handle end useTop Cap Single Top cap for five station fryer shown 106-3036SP8.2.2 Cabinet Bases, Braces, and Associated Parts Upright Assembly, Left Use 106-3828 for singles Upright Assembly, Right Use 106-3829 for singlesChannel, Base Rear Use 106-4901 for singles base assembly 8.2.2 Cabinet Bases, Braces, and Associated Parts cont8.3 Drain System Components 8.3.1 Drain Tube Sections and Associated Parts8.3.1.1 Euro-Look Drain Tube Section and Associated Parts See Page 8-10 for DrainValve Detail 8.3.1.1 Euro-Look Drain Tube Section and Associated Parts cont EURO-LOOK8.3.2 Drain Valve Assembly and Component Parts Page ITEM EURO-LOOK 8.4 Electronics and Wiring Components 8.4.1.1 Single Component Box 8.4.1.2 Multiple Vat Component Boxes 8.4.2.1 Single Contactor Box 8.4.2.2 Multiple Vat Contactor Boxes 8.4.3 Heating Element Assembly and Associated Parts 8.4.3 Heating Element Assembly and Associated Parts cont Wiring 8.4.5.1 Contactor Box Wiring Assembly - 12-Pin Full-Vat C-18.4.5.2 Contactor Box Wiring Assemblies - 6-Pin Left Element 8.4.48.4.5.3 Contactor Box Wiring Assemblies - 9-Pin Right Element 8.4.5.4 Single Contactor Box Wiring Assembly8.4.5.5 Main Wiring Harness P/N 106-3467SP 14/17kW or P/N 106-2472SP 22kW8.4.5.6 Single Main Wiring Harness 8.4.5.7 Component Box Wiring Harness - 15-Pin8.4.5.8 Single Component Box Wiring Harness - 15-Pin 8.4.5.9 Single Component Box Wiring Harness - 15-Pin without Filter8.5 Filtration System Components 8.5.1 FPH117/122 Filtration Components8.5.1 FPH117/122 Filtration Components cont 8.5.2 FPH217/317 Multiple Battery Filtration System Components units were configured this wayNOTE Some early production 8.5.2 FPH217/317 Multiple Battery Filtration System Components cont STANDARDEURO-LOOK Lid for units built before Feb 04, use8.6 Frypot Assembly and Thermostat Frypot P/N 823-2451SPThermostat P/N 8.7 Oil Return System Components 8.7 Oil Return System Components cont 8.8 WIRING CONNECTORS, PIN TERMINALS, AND POWER CORDS Power CordsConnectors COMPONENTSERVICE HOTLINE Shipping Address 8700 Line Avenue, Shreveport, LouisianaFAX Parts Tech Support