Frymaster H14SC manual Navy Surface Ship Electric Fryers Introduction, General, Safety Information

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NAVY SURFACE SHIP ELECTRIC FRYERS

NAVY SURFACE SHIP ELECTRIC FRYERS

CHAPTER 1: INTRODUCTION

1.1General

Read the instructions in this manual thoroughly before attempting to operate this equipment. This manual covers all configurations of Navy Surface Ship Electric Fryer models specifically configured for use aboard surface ships of the U.S. Navy, including H14SC/H17SC/H22SC kW and FPH17SC kW filtration system models. The fryers in this model family have most parts in common, and when discussed as a group, will be referred to as “Navy Surface Ship Electric” fryers.

Although similar in appearance to the Footprint III family of Navy Electric fryers, the Navy Surface Ship Electric fryers feature a significantly different built-in filtration system. Other features, including the deep cold-zones and open frypots with tilt-up elements remain essentially unchanged. All Navy fryers are equipped with solid-state analog controllers. Fryers in this series can be single units or grouped in batteries of two or more fryers.

1.2Safety Information

Before attempting to operate your unit, read the instructions in this manual thoroughly.

Throughout this manual, you will find notations enclosed in double-bordered boxes similar to the one below.

1.1General DANGER

Hot cooking oil causes severe burns. Never attempt to move a fryer containing hot cooking oil or to transfer hot cooking oil from one container to another.

1.2Safety Information CAUTION boxes contain information about actions or conditions that may cause or result in a malfunction of your system.

Manual background WARNING boxes contain information about actions or conditions that may cause or result in damage to your system, and which may cause your system to malfunction.

Manual background DANGER boxes contain information about actions or conditions that may cause or result in injury to personnel, and which may cause damage to your system and/or cause your system to malfunction.

Fryers in this series are equipped with the following automatic safety features:

1.Two high-temperature detection features shut off power to the elements should the temperature controls fail.

2.A safety switch built into the drain valve prevents the elements from heating with the drain valve even partially open.

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Contents andPartsManualService,Operation,Installation 24-Hour Service HotlineFRYERS 8196004DANGER NOTICE TO U.S. CUSTOMERS Never spray the fryer with water or use water jets to clean the fryerNOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS U.S CANADANavy Surface Ship Electric Fryers Installation, Operation, Service, and Parts Manual TABLE OF CONTENTS1.1 General 1.2 Safety InformationNAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 1 INTRODUCTION 1.5 Service Information 1.4 Shipping Damage Claim Procedure1.3 Controller Information RETAIN AND STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE USEDo not block the area around the base or under the fryers NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 2 INSTALLATION INSTRUCTIONS2.1 Introduction Do not connect the contacts in series 2.2 Power RequirementsDo not connect more than one fryer to each set of contacts The contacts CANNOT have an external voltage applied2.4 After Fryers Are Anchored At the Frying Station DANGER 2.3 Installation2.5 Dimensions and Weights Single Fryer 2-Fryer BatteryFRONT HANDLE BACK OF FRYER UNIT4-Fryer Battery 3-Fryer Battery2.470 62.55NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 3 OPERATING INSTRUCTIONS 3.1 Equipment Setup and Shutdown ProceduresDESCRIPTION 3.2 Operation of the Solid-State Analog ControllerShutdown The analog controller has no timing features. The operator must monitor shake and pull times properly filled with oil. See Section CONTROLLER OPERATING PROCEDUREHIGH-LIMIT TEST PROCEDURE 5. Place the controller power switch in the OFF position 4.2 Preparing the Filter for Use NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 4 FILTRATION INSTRUCTIONS4.1 Introduction 3. Place the metal filter screen in the center of the bottom of the pan, then lay a sheet of filter paper on top of the screen, over- lapping on all sides 4.3 Operation of the Filter DANGER2. Remove the basket support rack from the frypot, raise the element assembly to the up position, and snap the Power Shower into position 6. Lower the elements into the frypot and reinstall the basket support rack. Ensure the drain valve is fully closed. If the drain valve is not fully closed, the fryer will not operate. Turn the fryer ON and allow the cooking oil to reach setpoint 4.4 Draining and Disposing of Waste Oil5.1 Cleaning the Fryer DANGER NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 5 PREVENTIVE MAINTENANCE5.1.1 Clean Inside and Outside of the Fryer Cabinet - Daily 5.1.2 Clean the Built-in Filtration System - Daily2. Press the fryer ON/OFF switch to the ON position 5.1.3 Clean the Frypot and Heating Elements - Weekly DANGERBoiling-Out the Frypot 5. Turn the fryer ON/OFF switchs to the OFF position 5.1.4 Clean Detachable Parts and Accessories - Weekly5.2 Check Calibration of Temperature Control Knob - Monthly Built-In Filtration System 5.3 Annual/Periodic System InspectionFryer Check filtration system integrity as follows − Verify that filter pan cover is present and properly installed6.1 Introduction NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 6 OPERATOR TROUBLESHOOTINGVerify that power is connected and that circuit breakers are on Verify that frypot drain valves are fully closed6.2 Troubleshooting 6.2.1 Control and Heating Problems ProblemProbable Causes Corrective ActionProbable Causes 6.2.3 Filtration Problems 6.2.2 Error Messages and Display ProblemsFilter pump runs 6.3 Replacing the Controller or Controller Wiring Harness 7.2 Replacing a Controller NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 7 SERVICE PROCEDURES7.1 General 7.3 Replacing Component Box Components 1. Remove the filter pan and lid from the unit. Drain the frypots into a Shortening Disposal Unit SDU or other appropriate container 7.4 Replacing a Temperature Probe or High-Limit ThermostatDO NOT drain more than one full frypot into the SDU at one time 7.5 Replacing a Heating Element viewed from the rear 7.7 Replacing a Frypot 7.6 Replacing Contactor Box Components12. Disconnect the oil return flexlines at the frypot ends 22. Reinstall the drain tube assembly Sediment Particle Oil Flow Up for reverse Down for forward 7.8.2 Replacing the Filter Motor, Filter Pump, and Related Components7-10 7.8.3 Replacing the Filter Transformer or Filter Relay Diagnostic LED Legend 7.9 Interface Board Diagnostic ChartMeter Setting TestRefer to page 2-2 for power requirements 7.10 Wiring Diagram, System7-13 8051421F7-14 7.11 Wiring Diagram, Contactor Box7.12 Components Description of Operation Accessories NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 8 PARTS LIST8.2 Cabinetry Handle Grab Rail For handle end use Side, Cabinet Single Left Use 212-8479 for Rt. SideTop Cap Single Top cap for five station fryer shown 106-3036SP8.2.2 Cabinet Bases, Braces, and Associated Parts Upright Assembly, Right Use 106-3829 for singles Upright Assembly, Left Use 106-3828 for singlesChannel, Base Rear Use 106-4901 for singles base assembly 8.2.2 Cabinet Bases, Braces, and Associated Parts cont8.3.1 Drain Tube Sections and Associated Parts 8.3 Drain System ComponentsValve Detail 8.3.1.1 Euro-Look Drain Tube Section and Associated PartsSee Page 8-10 for Drain EURO-LOOK 8.3.1.1 Euro-Look Drain Tube Section and Associated Parts cont8.3.2 Drain Valve Assembly and Component Parts Page ITEM EURO-LOOK 8.4 Electronics and Wiring Components 8.4.1.1 Single Component Box 8.4.1.2 Multiple Vat Component Boxes 8.4.2.1 Single Contactor Box 8.4.2.2 Multiple Vat Contactor Boxes 8.4.3 Heating Element Assembly and Associated Parts 8.4.3 Heating Element Assembly and Associated Parts cont 8.4.5.1 Contactor Box Wiring Assembly - 12-Pin Full-Vat C-1 Wiring8.4.5.2 Contactor Box Wiring Assemblies - 6-Pin Left Element 8.4.48.4.5.4 Single Contactor Box Wiring Assembly 8.4.5.3 Contactor Box Wiring Assemblies - 9-Pin Right Element8.4.5.5 Main Wiring Harness P/N 106-3467SP 14/17kW or P/N 106-2472SP 22kW8.4.5.7 Component Box Wiring Harness - 15-Pin 8.4.5.6 Single Main Wiring Harness8.4.5.8 Single Component Box Wiring Harness - 15-Pin 8.4.5.9 Single Component Box Wiring Harness - 15-Pin without Filter8.5.1 FPH117/122 Filtration Components 8.5 Filtration System Components8.5.1 FPH117/122 Filtration Components cont NOTE Some early production 8.5.2 FPH217/317 Multiple Battery Filtration System Componentsunits were configured this way STANDARD 8.5.2 FPH217/317 Multiple Battery Filtration System Components contEURO-LOOK Lid for units built before Feb 04, useThermostat P/N 8.6 Frypot Assembly and ThermostatFrypot P/N 823-2451SP 8.7 Oil Return System Components 8.7 Oil Return System Components cont Power Cords 8.8 WIRING CONNECTORS, PIN TERMINALS, AND POWER CORDSConnectors COMPONENTShipping Address 8700 Line Avenue, Shreveport, Louisiana SERVICE HOTLINEFAX Parts Tech Support