Frymaster 24G Series Flatbottom GAS Fryers Troubleshooting, Pilot Burner Malfunctions

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24G SERIES FLATBOTTOM GAS FRYERS

CHAPTER 7: TROUBLESHOOTING

NOTE: Refer to the wiring diagram affixed inside the fryer cabinet door when troubleshooting electrical components.

DANGER

Hot cooking oil/shortening will cause severe burns. Never attempt to move this appliance when filled with hot cooking oil/shortening or to transfer hot cooking oil/shortening from one container to another.

DANGER

This equipment should be unplugged when servicing, except when electrical circuit tests are

required. Use extreme care when performing such tests.

This appliance may have more than one electrical power supply connection point.

Disconnect all power cords before servicing.

Inspection, testing and repair of electrical components should be performed by an

authorized service agent only.

7.1 Pilot Burner Malfunctions

PROBLEM

 

CORRECTIVE ACTION

Pilot will not ignite; no

1.

Ensure the combination gas valve is in PILOT position and that

evidence of gas at pilot

 

gas is available at the valve (check quick-disconnect and/or

burner.

 

gas-line connections).

 

 

 

2.

Remove pilot gas supply line and check for obstructions. Blow

 

 

out with compressed air if necessary, then reinstall.

 

3.

Check pilot burner orifice for obstructions.

 

 

 

Pilot burner ignites but

1.

Check that the lead from the thermocouple is tightly screwed

will not remain lit when

 

into the pilotstat bushing on the gas control valve.

gas knob is released.

2.

Remove end of thermocouple lead from pilotstat bushing and

 

 

clean with fine sandpaper. Ensure the bushing is clean.

 

3.

Thermocouple possibly defective (millivolt output should be 12-

 

 

28mv); replace.

 

4.

Pilot flame may be incorrectly adjusted. Adjust flame to 1-½"

 

 

high by turning pilot flow adjustment screw.

 

 

 

7-1

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Contents Hour Service Hotline 1-800-551-8633 December Gas FryersPage Page Table of Contents Fryer Operations Applicability and Validity Service Information24G Series Flatbottom GAS Fryers Introduction Ordering PartsQualified Installation Personnel Safety InformationService Personnel DefinitionsQualified Service Personnel General 24G Series Flatbottom GAS Fryers Important InformationReceiving and Unpacking Equipment If your equipment arrives damagedFryer Description ModelAutomatic Safety Features Principles of OperationRating Plate Pre-Installation Equipment Installed at High Altitudes Installation StandardsAir Supply and Ventilation Pressure TemperatureConversion of Units CE Systems Heat InputLeg and Caster Installation 24G Series Flatbottom GAS Fryers Installation InstructionsInstalling the Fryer GeneralLeg and Rigid Caster Installation Leveling the FryerLegs Only Installing Optional Swivel Casters Rigid Casters OnlyGas Connections CE RequirementsSupply Line Specifications Recommended Gas Supply Line Sizes Gas Types Number of FryersRigid Connections Manual shut-off valveRegulating Gas Pressure Gas Connections Gas Connections Adjustments/Adaptation To Different Gases GAS Supply for Which IT is not ConfiguredGas Inputs CE Units onlyGas Conversion Procedures Gas Type Orifice Part NumberGas Conversion Procedures Non-CE gas valve typical Contact factory at time Gas Conversion ComponentsElectrical Connections Conversion24G Series Flatbottom GAS Fryers Fryer Operations Initial Start-upPilot Lighting Procedures, Standing Pilot CE Units OnlyOff position Pilot position On position Pilot Lighting Procedures, Electronic Ignition Systems Boil-Out Procedure Boil-Out Procedure Final Preparation Filling Fryer with Cooking Oil/Shortening24G Series Flatbottom GAS Fryers Controller Operation Operating Fryers with Thermatron ControllersPosition when in use 24G Series Flatbottom GAS Fryers Preventative Maintenance Weekly24G Series Flatbottom GAS Fryers Preventative Maintenance Periodic/Annual24G Series Flatbottom GAS Fryers Preventative Maintenance 24G Series Flatbottom GAS Fryers Troubleshooting Pilot Burner MalfunctionsMain Burner Malfunctions Thermatron Controller Calibration Recommended Spare Parts Service Hotline

24G Series specifications

The Frymaster 24G Series is a standout in the world of commercial fryers, designed specifically to meet the needs of high-demand kitchens. This series combines state-of-the-art technology with user-friendly features to deliver an exceptional frying experience. A key characteristic of the Frymaster 24G Series is its advanced frying performance, which allows operators to produce perfectly cooked food with superior quality.

One of the main features of the Frymaster 24G Series is its high-production capacity. The fryers are designed to handle large volumes of food, making them ideal for busy restaurants, fast food outlets, and catering operations. With a wide range of cooking oil options, including vegetable and fry oils, chefs have the flexibility to choose the right medium for their recipes, enhancing the flavor profiles of their dishes.

The 24G Series also boasts an innovative digital control system that allows for greater accuracy and consistency in cooking temperatures. This technology helps to ensure that food is fried evenly and to the desired crispness, which is crucial for maintaining quality in a competitive market. The programmable features enable operators to set specific frying times and temperatures, reducing the chance of overcooking or undercooking.

Energy efficiency is another hallmark of the Frymaster 24G Series. Designed with advanced heat exchange systems, these fryers maximize heat retention and minimize energy consumption, ultimately leading to reduced operational costs. The fryers also feature a reliable filtration system that prolongs oil life by removing food particles and impurities. This not only enhances food taste but also contributes to a healthier frying environment.

Safety is paramount in commercial kitchens, and the Frymaster 24G Series has incorporated multiple safety features, including automatic shut-off mechanisms and cool-to-the-touch exteriors. These safety measures help to protect both staff and customers, reducing the risks associated with high-temperature cooking.

In summary, the Frymaster 24G Series is a powerful and efficient solution for any commercial kitchen. Its combination of high production capacity, advanced digital controls, energy efficiency, and safety features makes it an ideal choice for those looking to elevate their frying operation. Whether frying appetizers, main courses, or desserts, the Frymaster 24G Series ensures consistently high-quality results every time.
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