Frymaster 24G Series operation manual Main Burner Malfunctions

Page 43

24G SERIES FLATBOTTOM GAS FRYERS

CHAPTER 7: TROUBLESHOOTING

7.1 Pilot Burner Malfunctions (cont.)

PROBLEM

 

CORRECTIVE ACTION

Pilot burner ignites

1.

Pilot flame may be adjusted too low, even though it appears to

properly and burns

 

be satisfactory. Re-adjust higher as described previously.

properly, but goes out

2.

Pilot flame may be adjusted too high and is on the verge of

when the exhaust

 

blowing out. Re-adjust lower.

blower comes on.

3.

With the exhaust blower in operation, the extra air causes the

 

 

 

pilot to blow out. The pilot assembly may be too low between

 

 

the burners. Adjust the pilot assembly to where the pilot hood

 

 

is above the burners.

 

 

 

7.2 Main Burner Malfunctions

PROBLEM

 

CORRECTIVE ACTION

Main burner will not

1.

Check that the combination gas valve is ON.

come on even though

2.

Check that the pilot is lit and is operating properly.

air blower is in

 

 

operation; no gas

3.

Check high-limit switch. Replace if defective.

pressure at main

 

 

burner.

4.

Check air prover switch (sail switch) as follows:

 

 

Move actuating lever at switch to ensure it is not dragging in

 

 

the slots (use long tool to avoid burns). If so, bend the arm

 

 

carefully to clear the obstruction. Check the air prover switch

 

 

for continuity and replace if defective.

 

 

 

Air blower is not

1.

Cooked product or other material may have fallen into the flue

operating, although

 

and lodged in the blower wheel, preventing it from turning.

power is present at the

 

Remove debris and clean flue and blower wheel.

 

 

fryer.

2.

Blower motor may have overheated and shut off on thermal

 

 

overload. Allow motor to cool (20 minutes) for condition to

 

 

correct itself. If problems with blower overheating persist, call

 

 

for service.

 

3.

The temperature probe or interface board may be defective.

 

 

Call for service.

 

 

 

7-2

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Contents Gas Fryers Hour Service Hotline 1-800-551-8633 DecemberPage Page Table of Contents Fryer Operations Ordering Parts Service Information24G Series Flatbottom GAS Fryers Introduction Applicability and ValidityDefinitions Safety InformationService Personnel Qualified Installation PersonnelQualified Service Personnel If your equipment arrives damaged 24G Series Flatbottom GAS Fryers Important InformationReceiving and Unpacking Equipment GeneralModel Fryer DescriptionPrinciples of Operation Automatic Safety FeaturesRating Plate Pre-Installation Installation Standards Equipment Installed at High AltitudesAir Supply and Ventilation Heat Input TemperatureConversion of Units CE Systems PressureGeneral 24G Series Flatbottom GAS Fryers Installation InstructionsInstalling the Fryer Leg and Caster InstallationLeveling the Fryer Leg and Rigid Caster InstallationLegs Only Rigid Casters Only Installing Optional Swivel CastersCE Requirements Gas ConnectionsRecommended Gas Supply Line Sizes Gas Types Number of Fryers Supply Line SpecificationsManual shut-off valve Rigid ConnectionsRegulating Gas Pressure Gas Connections Gas Connections GAS Supply for Which IT is not Configured Adjustments/Adaptation To Different GasesCE Units only Gas InputsGas Type Orifice Part Number Gas Conversion ProceduresGas Conversion Procedures Non-CE gas valve typical Conversion Gas Conversion ComponentsElectrical Connections Contact factory at timeInitial Start-up 24G Series Flatbottom GAS Fryers Fryer OperationsCE Units Only Pilot Lighting Procedures, Standing PilotOff position Pilot position On position Pilot Lighting Procedures, Electronic Ignition Systems Boil-Out Procedure Boil-Out Procedure Filling Fryer with Cooking Oil/Shortening Final PreparationOperating Fryers with Thermatron Controllers 24G Series Flatbottom GAS Fryers Controller OperationPosition when in use Weekly 24G Series Flatbottom GAS Fryers Preventative MaintenancePeriodic/Annual 24G Series Flatbottom GAS Fryers Preventative Maintenance24G Series Flatbottom GAS Fryers Preventative Maintenance Pilot Burner Malfunctions 24G Series Flatbottom GAS Fryers TroubleshootingMain Burner Malfunctions Thermatron Controller Calibration Recommended Spare Parts Service Hotline

24G Series specifications

The Frymaster 24G Series is a standout in the world of commercial fryers, designed specifically to meet the needs of high-demand kitchens. This series combines state-of-the-art technology with user-friendly features to deliver an exceptional frying experience. A key characteristic of the Frymaster 24G Series is its advanced frying performance, which allows operators to produce perfectly cooked food with superior quality.

One of the main features of the Frymaster 24G Series is its high-production capacity. The fryers are designed to handle large volumes of food, making them ideal for busy restaurants, fast food outlets, and catering operations. With a wide range of cooking oil options, including vegetable and fry oils, chefs have the flexibility to choose the right medium for their recipes, enhancing the flavor profiles of their dishes.

The 24G Series also boasts an innovative digital control system that allows for greater accuracy and consistency in cooking temperatures. This technology helps to ensure that food is fried evenly and to the desired crispness, which is crucial for maintaining quality in a competitive market. The programmable features enable operators to set specific frying times and temperatures, reducing the chance of overcooking or undercooking.

Energy efficiency is another hallmark of the Frymaster 24G Series. Designed with advanced heat exchange systems, these fryers maximize heat retention and minimize energy consumption, ultimately leading to reduced operational costs. The fryers also feature a reliable filtration system that prolongs oil life by removing food particles and impurities. This not only enhances food taste but also contributes to a healthier frying environment.

Safety is paramount in commercial kitchens, and the Frymaster 24G Series has incorporated multiple safety features, including automatic shut-off mechanisms and cool-to-the-touch exteriors. These safety measures help to protect both staff and customers, reducing the risks associated with high-temperature cooking.

In summary, the Frymaster 24G Series is a powerful and efficient solution for any commercial kitchen. Its combination of high production capacity, advanced digital controls, energy efficiency, and safety features makes it an ideal choice for those looking to elevate their frying operation. Whether frying appetizers, main courses, or desserts, the Frymaster 24G Series ensures consistently high-quality results every time.
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