Hoshizaki SRH/3 KM-1900SAH/3, SWH/3 Sequence of Operation Flow Chart, To 1 -Minute Fill Cycle

Page 17

"E" and "G" Control Board without Harvest Pump Timer Operation Flow Chart

Cycle

 

 

 

 

1. 1-Minute

2. Harvest Cycle

 

 

 

 

 

 

 

 

 

 

 

 

3. Freeze Cycle

 

 

4. Pump-Out Cycle

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Steps

 

 

Fill Cycle

 

• Max. WV time: 6 min.

 

 

 

 

 

 

 

 

• Min. freeze time: 5 min.

• Factory set for every

 

 

 

 

 

 

 

 

 

 

 

 

 

 

• Max. harvest time: 20 min.

 

 

 

 

• Max. freeze time: freeze timer

10th cycle

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

setting

 

 

(S4 dip switch 5 & 6)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(S4 dip switch 9 & 10)

• Pump motor stops for

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Thermistor

 

 

 

 

1 to 3-min. harvest

 

 

 

 

 

5-min. timer in

 

 

 

 

2 sec., then reverses

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

in control

 

 

 

 

 

timer in control

 

 

 

 

 

control

 

 

 

 

 

FS in control

for 10/20 sec. (S4 dip

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

switch 3 & 4)

 

Startup

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(S4 dip switch 1 & 2)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FS check

 

FS closed

 

 

 

 

 

 

 

 

 

 

FS check

 

 

FS closed

 

 

FS opens or

Comp continues

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WV energized

Comp energized

Thermistor temperature

 

 

 

 

Comp continues

freeze timer

 

 

 

 

 

 

 

 

 

 

 

 

FMR energized

reaches 48°F (9°C)

 

 

 

 

FMR continues

terminates

FMR continues

 

 

 

 

 

 

 

 

 

 

 

FS open

HGV energized

(3.9 kΩ or less). Harvest

 

 

 

 

FM energized

 

 

HGV energized

 

 

 

 

 

 

 

 

 

 

 

timer starts (1 to 3 min.).

 

 

 

 

 

 

PM de-energizes for 2 sec.,

 

 

 

 

 

 

 

 

 

 

 

 

WV energized

 

 

 

 

LLV energized

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FS open

 

 

 

then reverses for 10/20 sec.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PM energized

 

 

 

 

 

 

 

 

If FS is open, Comp stops and cycle returns to 1-min. fill.

 

 

 

 

HGV de-energized

 

 

FM de-energized

 

 

 

 

 

 

 

 

 

 

 

 

LLV de-energized

 

 

 

 

 

 

 

 

 

 

WV de-energized

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

17

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Shutdown

 

 

 

1. Bin Full

 

 

 

 

 

 

 

 

 

 

 

 

2. Icemaker Off

 

 

3. Ice Level Lowered

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

and Restart

 

 

Within 10 sec. after ice contacts BC bulb,

 

All components

 

 

 

No ice touching BC bulb.

 

 

 

 

 

 

 

 

 

 

 

 

 

icemaker shuts down.

 

 

 

 

 

 

de-energized.

 

 

 

Icemaker starts at

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

"1. 1-Minute Fill Cycle."

 

 

 

BC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

To 1. 1-Minute Fill Cycle

Operation

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BC open

BC closed

 

 

Ice contacts BC bulb

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

All components

NOTE: "G" control board green "BC CLOSED" LED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

de-energized

 

Legend:

 

 

 

 

 

 

 

 

 

 

 

on continuously when the K4 jumper is in place.

 

BC–bin control

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Comp–compressor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Components Energized when the Control Switch is in the "WASH" Position

 

FM–fan motor

 

 

 

The "WASH" position on the control switch is used when cleaning and sanitizing the icemaker. When in the "WASH"

 

FMR–fan motor-remote

 

 

 

 

 

 

 

position, power is supplied to the pump motor. With the cleaning valve closed, the cleaner and sanitizer flow over the

 

FS–float switch

 

 

 

 

 

 

 

outside of the evaporator plate assembly. With the cleaning valve open, the cleaner and sanitizer flow over both the

 

HGV–hot gas valve

 

 

 

 

 

 

 

outside and the inside of the evaporator plate assembly.

 

 

 

 

 

 

LLV–liquid line valve

 

 

 

 

 

 

 

 

 

 

 

 

Note: Close the cleaning valve after cleaning and sanitizing are complete, otherwise the icemaker will not restart

 

PM–pump motor

 

 

 

 

 

 

 

when the control switch is placed in the "ICE" position.

 

 

 

 

 

 

WV–inlet water valve

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

.1 "E" and "G" Control Board without Harvest Pump Timer

A. Sequence of Operation Flow Chart

II. Sequence of Operation and Service Diagnosis

Operation

 

 

 

 

 

Image 17
Contents Superior Degree Reliability Hoshizaki AMERICA, INC Contents Page 100 Important Safety Information Additional Warning for Remote Models Model Shown KM-1301SAH3 Air-Cooled Models SAH/3Model Shown KM-1301SWH3 Water-Cooled Models SWH/3/-MModel Shown KM-1301SRH3 Remote Models SRH/3Model Shown KMH-2000SWH3 KMH ConstructionWater-Cooled Models SWH/3 Model Shown KMH-2000SRH3 Water Tank Diagram Water Supply KM-2500SRH3 Water To 1 -Minute Fill Cycle Sequence of Operation Flow ChartShutdown Bin Full Icemaker Off Ice Level Lowered Restart Harvest Pump Timer Startup Control Board with Harvest Pump Timer OperationService Diagnosis G Control Board without Harvest Pump Timer Diagnosis Page Page OFF Shutdown E and G Control Board Control Board with Harvest Pump Timer Diagnosis Page Page Page Every cycle After 2nd freeze cycle Shutdown G Control Board Control Correct LED Board Lighting Sequence Control Board CheckBin Control Check Float Switch Check Float Switch Check and CleaningFloat Switch Cleaning Thermistor Check No Ice Production Possible Cause Diagnostic TablesNo Ice Production Freeze-Up Possible Cause Harvest Cycle Freeze-UpFreeze-Up Possible Cause Low Ice ProductionFreeze Cycle Low Ice Production Possible Cause Long Harvest CycleLow Ice Production Possible Cause Long Freeze Cycle III. Controls and Adjustments Control Board Control Board LayoutControl Board Part Number Alarm Buzzer Bin Control Switch Open LED yellowK2 Connector S5 Dip Switch K5 black ConnectorNo. of Beeps Type of Alarm Every 3 sec LED Lights and Audible Alarm SafetiesSequence Step Energized Time LEDs are On Components Min Max AvgControl Board Default Dip Switch Settings Settings and AdjustmentsHarvest Timer S4 dip switch 1 S4 Dip Switch G Control BoardsS5 Dip Switch Valve Pump-Out Timer S4 dip switch 3S4 Dip Switch Setting Time sec Inlet Water Control Board 1st Pump-Out S4 Dip Switch Setting Frequency Pump-Out Frequency Control S4 dip switch 5S4 Dip Switch Setting Control BoardFreeze Timer S4 dip switch 9 Factory Use S4 dip switchControl Board S4 Dip Switch Setting Pump Motor Time sec S4 Dip Switch Setting Time MinRefill Counter S5 dip switch 2 through 5 G Control Board Control SwitchFloat Switch Selector S5 dip switch 1 G Control Board Refrigerant Recovery IV. Refrigeration Circuit and Component Service InformationRefrigeration Circuit Service Information Evacuation and Recharge R-404A BrazingPage Component Component Service InformationWater Regulating Valve Adjustment water-cooled models Frequency Area Task MaintenanceMaintenance Schedule Drain the water tank VI. Preparing the Icemaker for Periods of Non-UseRemove the water from the icemaker water supply line Page VII. Disposal KM-1301SAH Specification and Performance DataVIII. Technical Information KM-1301SAH3 Electric & Water Consumption KM-1301SWH1770 KM-1301SWH3237 240KM-1301SRH with URC-14F 463 KM-1301SRH3 with URC-14F192 214KM-1400SWH-M 1700 KM-1400SWH3-M1720 2301462 KM-1601SAH2450 2282610 KM-1601SAH31456 257 KM-1601SWH241 KM-1601SWH3 12.8 a 5 Min. Freeze AT 104F/WT 80F 213 785375 755 KM-1601SRH with URC-22F Auxiliary Codes S-2 and Later352 207247 504202 781 KM-1601SRH3 with URC-22F Auxiliary Codes S-2 and Later 2480 KM-1900SAH1859 KM-1900SAH31876 KM-1900SWH1850 16501814 KM-1900SWH32137 239KM-1900SRH with URC-21F 1857 KM-1900SRH with URC-22F2500 3281965 KM-1900SRH3 with URC-21F2680 332KM-1900SRH3 with URC-22F 1794 KM-2100SWH32096 3210 KM-2100SRH3 with URC-22F382 2702174 KM-2500SWH32408 3780 KM-2500SRH3 with URC-23F1821 KMH-2000SWH2410 1464KMH-2000SWH3 1944 KMH-2000SRH with URC-22F2570 307KMH-2000SRH3 with URC-22F KM-1601SWH, KM-1601SRH, KM-1900SH, KMH-2000SH Wiring DiagramsKM-2500SH3, KMH-2000SH3 Auxiliary Code Diagrams with Harvest Pump Timer Relays G Control BoardKM-1301SH3 Auxiliary Code T-0, U-0 KM-1301SH Auxiliary Code U-1 and Later and KM-1601SAH KM-1301SH3 Auxiliary Code U-1 and Later and KM-1601SAH3 KM-1400SWH-M KM-1400SWH3-M
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