Hoshizaki DCM-750BAH-OS, DCM-750BWH-OS service manual

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E. Performance Data

34

1. DCM-750BAH(-OS)

34

2. DCM-750BWH(-OS)

35

IV. Service Diagnosis

36

A. Diagnostic Procedure

36

B. Ice Production Check

37

C. Diagnostic Charts

38

1.

No Ice Production

38

2.

Low Ice Production

41

3.

Other

42

4.

Dispensing

43

5.

Opti Serve (OS) Sensors

44

V. Removal and Replacement of Components

46

A. Service for Refrigerant Lines

46

1.

Refrigerant Recovery

46

2.

Brazing

46

3.

Evacuation and Recharge (R-404A)

47

B. Removal and Replacement of Compressor

48

C. Removal and Replacement of Expansion Valve

49

D. Removal and Replacement of Evaporator Assembly Components

50

1.

Upper Bearing Wear Check

51

2.

Removal and Replacement of Extruding Head

51

3.

Removal and Replacement of Auger

52

4.

Removal and Replacement of Evaporator

52

5.

Removal and Replacement of Mechanical Seal and Lower Housing

54

6.

Removal and Replacement of Gear Motor

55

E. Removal and Replacement of Self-Contained Air-Cooled Condenser

56

F. Removal and Replacement of Water-Cooled Condenser

57

G. Removal and Replacement of Water Regulating Valve WaterCooled Model Only. 58

H. Adjustment of Water Regulating Valve - Water-Cooled Model Only

59

I. Removal and Replacement of Fan Motor

59

J. Removal and Replacement of Inlet or Dispensing Water Valve

60

K. Removal and Replacement of Drain Valve

60

L. Removal and Replacement of Dispensing System

61

1.

Dispensing Auger and Agitator

61

2.

Dispensing or Agitating Motor

61

VI. Cleaning and Maintenance

63

A. Cleaning and Sanitizing Instructions

63

1.

Water System

64

a) Cleaning Solution

64

b) Cleaning Procedure

64

c) Sanitizing Solution

65

d) Sanitizing Procedure - Following Cleaning Procedure

65

2.

Dispensing Components

65

a) Cleaning Solution

65

b) Sanitizing Solution

65

c) Cleaning and Sanitizing Procedure

65

B. Maintenance

67

C. Preparing the Icemaker for Long Storage

68

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Contents DCM-750BAH DCM-750BAH-OS DCM-750BWH DCM-750BWH-OS Hoshizaki AMERICA, INC Contents Page Specifications Icemaker DCM-750BAHDCM-750BAH-OS Water TEMP. FDCM-750BWH Potable Water WATER-COOLED CondenserDCM-750BWH-OS Potable Water Water Cooled CondenserII. General Information Construction DCM-750BWH-OS Ice Making Unit Sequence of Operation Startup Control Board Control Board Layout DCM-750BAH, DCM-750BWH Control BoardDCM-750BAH-OS, DCM-750BWH-OS Features LED LightsControls and Adjustments Portion Control Control Board Check ProcedurePower Supply Ice Making ComponentsDispensing Components DCM-750BAH, DCM-750BWH Float Switch Inlet Water Valve DCM-750BWH-OS Wiring Diagrams Wire Color CodeDCM-750BAH-OS, DCM-750BWH-OS Sequence of Electrical Circuit Ice Making DCM-750BWH-OSIce Purge Cycle Orange WHITE/BLACK Pink WHITE/BROWN RED WHITE/BLUE Violet Hour Drain Cycle / Drain Switch Shutdown Low Water Safety High Pressure Switch Sequence of Electrical Circuit Dispensing Continuous DispensePortion Dispense Performance Data 192Approximate IV. Service Diagnosis Diagnostic Procedure Ice Production Check Diagnostic Charts No Ice ProductionProblem Possible Cause Remedy Problem Possible Cause Remedy Low Ice Production Other Dispensing Opti Serve OS Sensors 5b. Ice Dispensing Portion Mode 5a. Ice Dispensing Continuous Mode5c. Water Dispensing Removal and Replacement of Components Service for Refrigerant LinesRefrigerant Recovery BrazingEvacuation and Recharge R-404A Removal and Replacement of Compressor Removal and Replacement of Expansion Valve Removal and Replacement of Evaporator Assembly Components Removal and Replacement of Extruding Head Upper Bearing Wear CheckRemoval and Replacement of Auger Removal and Replacement of EvaporatorPage 5b. Lower Housing Removal and Replacement of Gear Motor Page Removal and Replacement of Water-Cooled Condenser Page Adjustment of Water Regulating Valve Water-Cooled Model Only Removal and Replacement of Fan MotorRemoval and Replacement of Inlet or Dispensing Water Valve Removal and Replacement of Drain ValveDispensing Auger and Agitator Removal and Replacement of Dispensing SystemDispensing or Agitating Motor Page VI. Cleaning and Maintenance Cleaning and Sanitizing InstructionsCleaning Solution Water SystemSanitizing Solution Dispensing ComponentsBin Control Bracket Snap Pin Maintenance Frequency Area TaskPreparing the Icemaker for Long Storage