Hoshizaki DCM-750BAH-OS, DCM-750BWH-OS service manual 5b. Lower Housing

Page 54

5.Removal and Replacement of Mechanical Seal and Lower Housing 5a. Mechanical Seal

1)Move the control switch to the "DRAIN" position and drain all of the water from the evaporator.

2)After the water has stopped draining, move the control switch to the "OFF" position, then turn off the power supply. Remove the front and top panels, then move the power switch to the "OFF" position.

3)Remove the front cover of the storage bin. Remove spout B, then remove spout A. See Fig. 1.

4)Remove the apron panel, then remove the left side panel.

5)Remove the extruding head heater and the allen head cap screws securing the extruding head.

6)Using the cutter, lift out the auger assembly, then remove the evaporator strap.

7)The mechanical seal consists of two parts. One moves along with the auger, and the other is fixed on the lower housing. If the contact surfaces of these two parts are worn, cracked, or scratched, the mechanical seal may cause water leaks and should be replaced.

8)Remove the allen head cap screws securing the evaporator to the lower housing.

9)Raise the evaporator up to access the lower housing.

10)Remove the mechanical seal from the housing. If only replacing the mechanical seal, proceed to step 13.

CAUTION

To help prevent water leaks, be careful not to damage the surfaces of the Oring or mechanical seal.

5b. Lower Housing

11)Remove the O-ring and the bolts securing the housing to the gear motor and remove the housing from the gear motor. If inspection of the upper bearing inside the extruding head (see "V.D.1. Upper Bearing Wear Check") indicates that it is out of tolerance, replace both it and the bearing inside the lower housing.

Note: Replacing the bearing requires a bearing press adaptor. If one is not available, replace the whole extruding head and housing.

12)Install the O-ring and mount the lower housing on the gear motor.

13)Install the lower part of the mechanical seal on the lower housing.

14)Lower the evaporator down and secure it to the lower housing.

15)Install the auger assembly with the upper part of the mechanical seal attached.

16)Replace the evaporator strap in its correct position.

17)Replace spout A, spout B, and the front cover of the storage bin in their correct positions.

54

Image 54
Contents DCM-750BAH DCM-750BAH-OS DCM-750BWH DCM-750BWH-OS Hoshizaki AMERICA, INC Contents Page Specifications Icemaker DCM-750BAHDCM-750BAH-OS Water TEMP. FDCM-750BWH Potable Water WATER-COOLED CondenserDCM-750BWH-OS Potable Water Water Cooled CondenserII. General Information Construction DCM-750BWH-OS Ice Making Unit Sequence of Operation Startup Control Board Control Board Layout DCM-750BAH, DCM-750BWH Control BoardDCM-750BAH-OS, DCM-750BWH-OS Features LED LightsPower Supply Controls and Adjustments Portion ControlControl Board Check Procedure Ice Making ComponentsDispensing Components DCM-750BAH, DCM-750BWH Float Switch Inlet Water Valve DCM-750BWH-OS Wiring Diagrams Wire Color CodeDCM-750BAH-OS, DCM-750BWH-OS Sequence of Electrical Circuit Ice Making DCM-750BWH-OSIce Purge Cycle Orange WHITE/BLACK Pink WHITE/BROWN RED WHITE/BLUE Violet Hour Drain Cycle / Drain Switch Shutdown Low Water Safety High Pressure Switch Sequence of Electrical Circuit Dispensing Continuous DispensePortion Dispense Performance Data 192Approximate IV. Service Diagnosis Diagnostic Procedure Ice Production Check Diagnostic Charts No Ice ProductionProblem Possible Cause Remedy Problem Possible Cause Remedy Low Ice Production Other Dispensing Opti Serve OS Sensors 5a. Ice Dispensing Continuous Mode 5b. Ice Dispensing Portion Mode5c. Water Dispensing Refrigerant Recovery Removal and Replacement of ComponentsService for Refrigerant Lines BrazingEvacuation and Recharge R-404A Removal and Replacement of Compressor Removal and Replacement of Expansion Valve Removal and Replacement of Evaporator Assembly Components Removal and Replacement of Extruding Head Upper Bearing Wear CheckRemoval and Replacement of Auger Removal and Replacement of EvaporatorPage 5b. Lower Housing Removal and Replacement of Gear Motor Page Removal and Replacement of Water-Cooled Condenser Page Adjustment of Water Regulating Valve Water-Cooled Model Only Removal and Replacement of Fan MotorRemoval and Replacement of Inlet or Dispensing Water Valve Removal and Replacement of Drain ValveRemoval and Replacement of Dispensing System Dispensing Auger and AgitatorDispensing or Agitating Motor Page VI. Cleaning and Maintenance Cleaning and Sanitizing InstructionsCleaning Solution Water SystemSanitizing Solution Dispensing ComponentsBin Control Bracket Snap Pin Maintenance Frequency Area TaskPreparing the Icemaker for Long Storage