Hoshizaki DCM-750BAH-OS Removal and Replacement of Components, Service for Refrigerant Lines

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V. Removal and Replacement of Components

IMPORTANT

1.Ensure all components, fasteners, and thumbscrews are securely in place after the equipment is serviced.

2.The Polyol Ester (POE) oils used in R-404A units can absorb moisture quickly. Therefore it is important to prevent moisture from entering the system when replacing or servicing parts.

3.Always install a new drier every time the sealed refrigeration system is opened. Do not replace the drier until after all other repair or replacement has been made.

4.Do not leave the system open for longer than 15 minutes when replacing or servicing parts.

A.Service for Refrigerant Lines

WARNING

Use an electronic leak detector or soap bubbles to check for leaks. Add a trace of refrigerant to the system (if using an electronic leak detector), and then raise the pressure using nitrogen gas (140 PSIG). DO NOT use R-404A as a mixture with pressurized air for leak testing.

1. Refrigerant Recovery

The icemaker is provided with refrigerant access valves. Using proper refrigerant practices, recover the refrigerant from the access valves and store it in an approved container. Do not discharge the refrigerant into the atmosphere.

2. Brazing

WARNING

1.R-404A itself is not flammable at atmospheric pressure and temperatures up to 176°F (80°C).

2.R-404A itself is not explosive or poisonous. However, when exposed to high temperatures (open flames), R-404A can be decomposed to form hydrofluoric acid and carbonyl fluoride both of which are hazardous.

3.Always recover the refrigerant and store it in an approved container. Do not discharge the refrigerant into the atmosphere.

4.Do not use silver alloy or copper alloy containing arsenic.

5.Use an electronic leak detector or soap bubbles to check for leaks. Add a trace of refrigerant to the system (if using an electronic leak detector), and then raise the pressure using nitrogen gas (140 PSIG). DO NOT use R-404A as a mixture with pressurized air for leak testing.

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Contents DCM-750BAH DCM-750BAH-OS DCM-750BWH DCM-750BWH-OS Hoshizaki AMERICA, INC Contents Page Specifications Icemaker DCM-750BAHDCM-750BAH-OS Water TEMP. FDCM-750BWH Potable Water WATER-COOLED CondenserDCM-750BWH-OS Potable Water Water Cooled CondenserII. General Information Construction DCM-750BWH-OS Ice Making Unit Sequence of Operation Startup Control Board Control Board Layout DCM-750BAH, DCM-750BWH Control BoardDCM-750BAH-OS, DCM-750BWH-OS Features LED LightsPower Supply Controls and Adjustments Portion ControlControl Board Check Procedure Ice Making ComponentsDispensing Components DCM-750BAH, DCM-750BWH Float Switch Inlet Water Valve DCM-750BWH-OS Wiring Diagrams Wire Color CodeDCM-750BAH-OS, DCM-750BWH-OS Sequence of Electrical Circuit Ice Making DCM-750BWH-OSIce Purge Cycle Orange WHITE/BLACK Pink WHITE/BROWN RED WHITE/BLUE Violet Hour Drain Cycle / Drain Switch Shutdown Low Water Safety High Pressure Switch Sequence of Electrical Circuit Dispensing Continuous DispensePortion Dispense Performance Data 192Approximate IV. Service Diagnosis Diagnostic Procedure Ice Production Check Diagnostic Charts No Ice ProductionProblem Possible Cause Remedy Problem Possible Cause Remedy Low Ice Production Other Dispensing Opti Serve OS Sensors 5b. Ice Dispensing Portion Mode 5a. Ice Dispensing Continuous Mode5c. Water Dispensing Refrigerant Recovery Removal and Replacement of ComponentsService for Refrigerant Lines BrazingEvacuation and Recharge R-404A Removal and Replacement of Compressor Removal and Replacement of Expansion Valve Removal and Replacement of Evaporator Assembly Components Removal and Replacement of Extruding Head Upper Bearing Wear CheckRemoval and Replacement of Auger Removal and Replacement of EvaporatorPage 5b. Lower Housing Removal and Replacement of Gear Motor Page Removal and Replacement of Water-Cooled Condenser Page Adjustment of Water Regulating Valve Water-Cooled Model Only Removal and Replacement of Fan MotorRemoval and Replacement of Inlet or Dispensing Water Valve Removal and Replacement of Drain ValveDispensing Auger and Agitator Removal and Replacement of Dispensing SystemDispensing or Agitating Motor Page VI. Cleaning and Maintenance Cleaning and Sanitizing InstructionsCleaning Solution Water SystemSanitizing Solution Dispensing ComponentsBin Control Bracket Snap Pin Maintenance Frequency Area TaskPreparing the Icemaker for Long Storage