Hoshizaki KM-1301SWH-E Sequence Flow Chart, Cycle Steps Minute Fill Harvest Cycle, Pump-Out Cycle

Page 17

17

"G" Control Board Sequence Flow Chart KM-1301SAH-E, KM-1301SWH-E, KM-1301SRH-E

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Cycle Steps

 

 

 

 

1. 1-Minute Fill

 

2. Harvest Cycle

 

 

 

 

 

 

 

 

 

 

 

3. Freeze Cycle

 

 

 

 

4. Pump-Out Cycle

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Cycle

 

 

 

 

• WV time: 6 min. or the length of harvest minus 0 or

 

 

 

• Minimum freeze time: 5 min.

• Factory set for every

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

50 sec. (S4 dip switch 7), whichever is shorter. DO

 

 

 

• Maximum freeze time: freeze timer setting

10th cycle (S4 dip

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOT ADJUST S4 dip switch 7 on this model.

 

 

 

(S4 dip switch 9 & 10)

switch 5 & 6)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

• Maximum harvest time: 20 min.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

• Pump motor stops for

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Thermistor

 

 

 

 

 

1 to 3-min. timer in control

 

 

 

5-min. timer in

 

 

F/S in control

 

 

2 sec., then reverses

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

in control

 

 

 

 

 

 

 

(S4 dip switch 1 & 2)

 

 

 

 

 

 

control

 

 

 

 

 

 

 

 

for 10/20 sec. (S4 dip

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

switch 3 & 4)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Harvest Pump

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Timer

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Sartup begins

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0 or 50 sec.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

here after 5-sec.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F/S closed

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F/S closed

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F/S check

 

 

 

 

 

 

 

 

PM energized

 

 

F/S check

 

 

 

 

 

 

 

F/S open or freeze

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

delay

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WV de-energized

 

 

 

 

 

 

 

 

 

 

Comp continues

 

 

 

 

 

 

WV energized

 

 

WV continues

 

 

 

 

 

Comp continues

 

timer terminates

 

 

 

 

 

 

 

 

Thermistor temperature

 

 

 

 

 

 

 

 

FMR continues

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Comp energized

 

 

 

 

 

 

 

FMR continues

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HGV energized

 

 

 

 

 

 

 

 

 

 

 

 

F/S open

 

 

FMR energized

reaches 48°F (9°C)

 

 

 

 

 

 

 

PM continues

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PM de-energizes for 2 sec.,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HGV energized

(3.9 kΩ or less).

 

 

 

 

 

 

 

FMS energized

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

then reverses for 10/20 sec.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Harvest timer starts.

 

 

 

 

 

 

 

LLV energized

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FM de-energized

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F/S open

 

HGV de-energized

 

 

 

 

LLV de-energized

 

 

 

 

 

 

 

If F/S is open, compressor stops and cycle returns to 1-Minute Fill Cycle

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Thermostatic BC

 

 

1. Bin Full

 

 

 

 

 

 

2. Icemaker Off

 

 

 

 

 

 

3. Ice Level Lowered

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Shutdown and Restart

Within 10 sec. after ice contacts

 

 

All components de-energized.

 

No ice touching thermostatic bulb.

(KM-1301SAH-E)

 

 

 

 

 

 

 

 

 

thermostatic bulb, unit shuts down.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Icemaker starts at "1. 1-Minute Fill Cycle."

Thermostatic BC Operation

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

To 1 above

 

 

 

 

 

 

Ice contacts thermostatic bulb

 

 

 

 

 

BC-open

 

 

 

 

 

 

 

 

 

BC closed NOTE: Green "BC CLOSED" LED on continuously

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

All components de-energized

 

 

 

 

 

 

 

 

 

when the K4 jumper is in place.

2. Sequence Flow Chart

Mechanical BC

 

 

 

1. Bin Full

 

 

 

Shutdown and Restart

 

Shutdown Delay:

(KM-1301SWH-E, KM1301SRH-E)

 

Fill Cycle – 15 sec. after activation.

 

Harvest Cycle – At the end of the harvest cycle, or up to 15 sec. into the

 

 

 

 

 

 

 

 

 

 

 

 

freeze cycle if activated at the end of the harvest cycle.

 

 

 

 

 

 

Freeze Cycle – 15 sec. after activation if activated at least 15 sec. before

 

 

 

 

 

 

the 5-min. short cycle protection timer terminates.

 

 

 

 

 

 

Otherwise, at the end of the next harvest cycle.

Mechanical BC Operation

 

 

 

 

 

 

 

 

 

 

2. Icemaker Off

 

3. Ice Level Lowered

 

All components

 

Ice level lowered. No ice

de-energized.

 

pressing against BC actuator

 

 

paddle. Icemaker starts at

 

 

"1. 1-Minute Fill Cycle."

 

 

To 1 above

 

 

BC open

Yellow "BC OPEN" LED continues.

BC closed

Green "BC CLOSED" LED off

All components deenergized

Green "BC CLOSED" LED on

Yellow "BC OPEN" LED on

 

Yellow "BC OPEN" LED off

Legend:

F/S–float switch

 

Components Energized when the Control Switch is in the "WASH" Position

BC–bin control

HGV–hot gas valve

 

The "WASH" position on the control switch is used when cleaning and sanitizing the unit. When in the "WASH" position, power is

Comp–compressor

LLV–liquid line valve

 

 

supplied to the pump motor. This allows cleaner and sanitizer to flow over the outside of the evaporator plate assembly.

FM–fan motor

PM–pump motor

 

 

 

FMR–fan motor-remote WV–inlet water valve

 

 

 

 

 

 

Image 17 Contents
Superior Degree Reliability Hoshizaki AMERICA, INC Contents Page Serious injury Important Safety InformationIndicates important information about the use and care UnitKM-1301SAH-E air-cooled Specifications IcemakerKM-1301SWH-E water-cooled KM-1301SRH-E remote air-cooled URC-14FE Condenser UnitSpecifications II. General Information Construction KM-1301SWH-E water-cooled Separators Sequence Cycles and Shutdown Sequence of OperationMinute Fill Cycle Initial Harvest CycleFreeze Cycle S4 Dip Switch Setting Pump-Out 1st Pump-Out FrequencyPump-Out Cycle Harvest CycleCycle at Shutdown Mechanical Bin Control Activation Mechanical Bin Control KM-1301SWH-E, KM-1301SRH-ECycle Steps Minute Fill Harvest Cycle Sequence Flow ChartPump-Out Cycle Mechanical BC Bin Full Shutdown and RestartControl Board Control Board Control Board LayoutNo. of Beeps Type of Alarm Every 3 sec LED Lights and Audible Alarm SafetiesSequence Step Time LEDs are OnHarvest Timer S4 dip switch 1 Controls and AdjustmentsDefault Dip Switch Settings Time seconds Inlet Pump-Out Timer S4 dip switch 3Pump-Out Frequency Control S4 dip switch 5 Factory Use S4 dip switch Harvest Pump Timer S4 dip switchFreeze Timer S4 dip switch 9 S4 Dip Switch Setting Pump Motor Time secondsRefill Counter S5 dip switch 2 through Control SwitchFloat Switch Control S5 dip switch Tank Water Tank Headmaster Service Drier Valve Thermistor Auxiliary Code T-0, U-0 Wiring DiagramsKM-1301SAH-E air-cooled U-0 Auxiliary CodeAuxiliary Code U-1 and Later PressureSwitch KM-1301SRH-E remote air-cooled Performance Data 1240 13301780 13351142 12701950 2070Diagnostic Procedure IV. Service DiagnosisPage S4 Dip Switch Setting Pump-Out 1st Pump-Out Frequency Mechanical Bin Control KM-1301SWH-E, KM-1301SRH-E Shutdown Thermostatic Bin Control KM-1301SAH-EControl Board Check Mechanical Bin Control Check Bin Control CheckThermostatic Bin Control Check KM-1301SAH-E Stacked Unit Connection Detail Single Unit Connection DetailMechanical Bin Control Cleaning Float Switch Check Float Switch Check and CleaningFloat Switch Cleaning Thermistor Check Adjustment of Water Regulating Valve water-cooled modelNo Ice Production Possible Cause Diagnostic ChartsNo Ice Production No Ice Production Possible Cause Freeze Up Possible Cause Harvest Cycle Freeze UpFreeze Up Possible Cause Freeze Cycle Long Freeze Cycle Low Ice ProductionLow Ice Production Possible Cause Long Harvest Cycle Refrigerant Recovery Replacement of ComponentsService for Refrigerant Lines Evacuation and Recharge R-404A BrazingPage Component Important Notes for Component ReplacementCleaning Procedure VI. Cleaning and MaintenanceIce Chute Float Switch Assembly Drain Plug Sanitizing Procedure Following Cleaning Procedure Remove the water from the icemaker water supply line MaintenanceDrain the water tank