Jackson Tempstar GP technical manual Polarity will Damage the Circuit Boards, Dsi

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TROUBLESHOOTING SECTION

WARNING: Inspection, testing and repair of electrical equipment should only be performed by a qualified service techni- cian. Many of the tests require that the unit have power to it and live electrical components be exposed.

USE EXTREME CAUTION WHEN TESTING THE MACHINE.

 

 

 

 

 

 

Symptom

Possible Cause

Action

 

 

 

 

 

 

 

High wash tank temperature.

Defective thermostat.

If wash tank temperature is greater than 170

 

 

 

 

F, back thermostat CCW one full turn and

 

 

 

 

restart unit. When cycle completes, set

 

 

 

 

thermostat to 170 F by turning CW.

 

 

 

 

 

 

 

 

Leak in wash tank heating coil, allowing hot

Empty wash tank and observe coils with

 

 

 

recirculating system water to enter tank.

recirculating system on.

 

 

 

 

 

 

 

No Green LED flash and the recirculating

New control board placed into system and

Perform auto-calibration.

 

 

pump is running or the Green LED stays on,

not calibrated.

 

 

 

but does not flash.

 

 

 

 

 

 

 

 

 

 

Damaged control board.

Replace control board.

 

 

 

 

 

 

 

 

Power to control board interrupted.

Check +12 VDC to control board (Voltage

 

 

 

 

should be between 10.8 and 14.4 VDC).

 

 

 

 

Make sure the transformer in main control

 

 

 

 

box is energized. CAUTION: REVERSE

 

 

 

 

POLARITY WILL DAMAGE THE CIRCUIT

 

 

 

 

BOARDS.

 

 

 

 

 

 

 

 

Circuit chip (microprocessor) pins not fully

Check for bent pins. Ensure chip fully

 

 

 

inserted into its sockets.

inserted by gently pressing with thumb.

 

 

 

 

 

 

 

Green LED flashes, but no ignition attempt

T-mid thermistor reading incorrectly. (May

Check T-mid voltage reading at test points

 

 

(no igniter, no gas).

be sensing non-existing high temperature.)

on control board.

 

 

 

 

 

 

 

 

Ignition relay on control board inoperative.

Place finger on ignition relay and turn power

 

 

 

 

on. Should hear or feel the relay actuating.

 

 

 

 

If not, check circuit chip (microprocessor)

 

 

 

 

fully inserted. If so, replace control board.

 

 

 

 

 

 

 

 

Voltage not being sent from control board to

Check for 12 VDC at black wire going from

 

 

 

DSI.

control board to DSI. Ensure green wire on

 

 

 

 

DSI cable is grounded.

 

 

 

 

 

 

 

Green LED flashes, but no ignition. (Igniter

ECO defective or not electrically connected.

Check blue wire from DSI connected to one

 

 

sparks, no gas)

 

spade terminal of ECO and another blue

 

 

 

 

wire connected from other spade terminal of

 

 

 

 

ECO and to the combination gas cutoff

 

 

 

 

valve.

 

 

 

 

 

 

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Contents Technical Manual Table of Contents Specifications of the Tempstar GP Installation Instructions GAS Connection Operation Instructions Overview of Operation Overview of Operation Thermostat Adjustment Procedure AUTO-CALIBRATION Procedure Auto CalibrationTesting and Setting the Set Point Temperature Electronics Control Board ECBTesting the Thermistors To test the temperature at the T-in ThermistorControl Board LED Light Indications Green LED is offTroubleshooting Section Symptom Possible Cause ActionTroubleshooting Section Leaks do not USE Flame Low rinse temperature/low wash Low inlet water temperature Polarity will Damage the Circuit Boards DSICombination cutoff valve and the modulating Check ignition wire. Check that lights above Dimensions Table Dimensions Main Assembly Shown Not ShownControl BOX Assembly Front View QTY Description MFG noControl BOX Assembly TOP View Control BOX ASSEMBLY-TOP View Hood Assembly Cantilever ARM Assembly TUB Assembly Back of TUB, & Drain Assembly Lower Assembly Right Side Incoming Plumbing Assembly Incoming Plumbing Parts Lists GAS Pack Assembly Upper WASH, & Rinse ARM Assembly Lower WASH, & Rinse ARM Assembly Steam Coil Assembly Steam Coil Assembly Parts Lists Rinse Tank Assembly Electronic Control Drawer Components RED Green LEDElectrical Diagram 208/240 Volt 60 Hertz 1 Phase