Lincoln Electric SVM100-A service manual Controls and Settings, Control Panel Keys

Page 19

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OPERATION

B-6

CONTROLS AND SETTINGS

All operator controls and adjustments are located on the case front of the Square Wave TIG 255. Refer to Figures B.1, B.2.a and B.2.b and corresponding explanations.

FIGURE B.1 - CONTROL PANEL KEYS

7

G2612

THE LINCOLN ELECTRIC COMPANY CLEVELAND, OHIO USA

 

AC/DC OUTPUT CAPACITY: 255 AMPS 30 VOLTS 40% DUTY CYCLE

 

 

 

 

 

 

WELD MODE

CURRENT CONTROL

HF HIGH FREQUENCY

AC WAVE BALANCE

TIG PULSER

2 AFTERFLOW

TIG 2-STEP

LOCAL

REMOTE

CONTINUOUS

 

 

 

 

 

 

 

HF

 

OFF

ON

SECONDS

 

 

 

AUTO-

MANUAL

 

 

 

 

 

 

BALANCE

BALANCE

 

 

TIG 4-STEP

 

AMPS

START ONLY

 

 

PULSES PER SECOND

 

 

 

 

 

 

CLEAN

 

 

 

 

 

HF

 

 

 

2

STICK

 

 

 

 

 

f

 

 

 

A

 

 

PENETRATE

 

 

 

 

 

OFF

 

 

 

 

LINCOLN

R

ELECTRIC

1

2

 

4

6

3

 

5

 

 

 

 

1.

WELD MODE KEYS

5.

TIG PULSER KEYS

 

2.

CURRENT CONTROL KEYS

6.

AFTERFLOW KEYS

 

3.

HIGH FREQUENCY KEYS

7.

DISPLAY

 

4.

AC WAVE BALANCE KEYS

 

 

 

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CONTROL PANEL KEYS

The keys are grouped into six areas, described below and in Figure B.1. Some areas are active in both TIG and Stick, while others are active in TIG only. The red LED indicator lights are used to tell which functions are active, and the display (Item 1) is used to check the settings of the up/down keys.

1.WELD MODE KEYS: These keys select the Weld

Mode desired: TIG 2-Step, TIG 4-Step, or Stick. Read the complete Operating Instructions section for more information on TIG 2-Step and TIG 4- Step.

2.CURRENT CONTROL: These keys select Local or Remote and adjust the Amps Up or Amps Down. These keys are used to set thewelding cur- rent from 5 to 315 amps, as well as to select Local or Remote control. Local control allows the current to be adjusted only with the Amps Up/Amps Down keys. Remote control allows the use of a hand or foot operated remote control. Read the complete Operating Instructions section for more information on Local and Remote.

3.HIGH FREQUENCY: These keys are active in the TIG mode only. Select from Continuous, Start Only, or Off. Read the TIG Welding Section for information on High Frequency.

4.AC WAVE BALANCE: These keys are active in the AC TIG mode only. They are used to set the amount of cleaning and/or penetration produced during an AC TIG weld. Auto Balance™ automatically sets the AC Wave Balance according to the welding current. If manual adjustment is desired, the Manual Balance key can be pressed, and the balance adjusted from +5 (cleaning) to -10 (penetration) with the Cleaning and Penetration keys. Read the Advanced Features section for a complete explanation of the AC Wave Balance.

5.TIG PULSER: These keys are active in the TIG mode only. The On/Off keys turn the TIG Pulser on and off. The Pulses Per Second keys adjust the pulsing frequency up and down, from 0.5 to 10 pulses per second. Read the Advanced Features section for more information on the TIG Pulser.

6.AFTERFLOW: These keys are active in the TIG mode only. They must adjust the afterflow time from 5 to 50 seconds for shielding gas and cooling water flow through solenoids located on the case front. As the Afterflow time is adjusted, the Afterflow time, in seconds, is shown in the Momentary Display.

SQUARE WAVE TIG 255

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Contents Square Wave TIG Fumes and Gases can be dangerous SafetyElectric Shock can kill ARC Rays can burnWelding Sparks can cause fire or explosion Cylinder may explode if damagedMay be dangerous Electric and Magnetic FieldsSûreté Pour Soudage a L’Arc Précautions DE SûretéMaster Table of Contents for ALL Sections Installation Section Table of ContentsTechnical Specifications Square Wave TIG InstallationStacking Safety PrecautionsHigh Frequency Interference Protection Select Suitable LocationGround Connection Input ConnectionsInput Supply Connections Output Connections Reconnect ProcedureTIG Torch Connection Stick Electrode Cable Connection Table A.1Operation Section Fumes and Gases OperationOperating Instructions General WarningsSection TOC Coolant Tion Output Polarity Do not Switch AC & DC Recti Fier Power SourceWhile Weld ING TIG Gtaw Single Phase Work ConnecRecommended Processes and Equipment Design Features AdvantagesOperational Features and Controls General DescriptionLimitations Welding CapabilityControl Panel Keys Controls and SettingsLoad Case Front ControlsTIG Welding Guidelines Accessory Operation TIG WeldingTable B.1 Recommended Polarity Settings for TIG Welding Hand and Foot Amptrol Welding OperationTable B.2 Typical Current Ranges 1 for Tungsten Electrodes TIG Welding Sequence Operation 2-STEP ModeSquare Wave TIG 255 12/95 TIG Welding Sequence Operation 4-STEP Mode AC Wave Balance and Auto Balance Auxiliary PowerAdvanced TIG Welding Features ALL MachinesOverload Protection Square Wave TIG Accessories Section Undercarriage Function AccessoriesOptions / Accessories Installation of Field Installed OptionsMaintenance Section Safety Precautions MaintenanceMaintenance Routine and Periodic MaintenanceFigure D.1 General Assembly Exploded View Square Wave TIG Theory of Operation Section Power Supply Block Logic DiagramInput Line Voltage and Main Transformer Theory of OperationOutput Rectification and Feedback Control High Voltage / High Frequency Circuit DC Welding Circuit DC Welding OutputAC Welding Circuit AC Welding OutputSCR Operation Square Wave TIG SCR OperationThermal Protection Troubleshooting & Repair Section HOW to USE Troubleshooting Guide 1TROUBLESHOOTING & RepairPC Board Troubleshooting Procedures Troubleshooting & RepairOutput Problems Troubleshooting Guide12/95 Square Wave TIG Troubleshooting & Repair Possible Areas of Misadjustments Problems SymptomsRecommended Course of Action Function Problems Troubleshooting Guide Troubleshooting & Repair TIG Mode Problems Troubleshooting & Repair Troubleshooting Guide TIG Welding Problems Troubleshooting & Repair Stick Welding Problems Figure F.1 Control Board Connectors PC Board Connector LocationsTest Description Control Transformer T2 Voltage TestMaterials Needed Control BOX Test ProcedureFigure F.4 Control Board and Transformer Control Transformer T2 Voltage TestPROTECTION/SNUBBER Board Continuity Test PROTECTION/SNUBBER Board Continuity Test Table F.6 Square Wave TIG Figure F.6 PROTECTION/SNUBBER Board Test PointsARC Start Trigger Circuit Test ARC Start Trigger Circuit Test Figure F.9 PROTECTION/SNUBBER Board Test Points Static SCR Test Figure F.11 Protection Board Plug Locations Static SCR TestActive SCR Test Figure F.13 PROTECTION/SNUBBER Board Plug Locations Active SCR TestSilicon Controlled Rectifier Test Battery TestScope Settings Normal Open Circuit Voltage Waveform DC Stick ModeNormal Open Circuit Voltage Waveform AC Stick Mode Normal Open Circuit Voltage Waveform DC TIG Mode Normal Open Circuit Voltage Waveform AC TIG Mode Machine Loaded to 200 Amps AT 50 VDC Typical Output Voltage Waveform Machine Loaded DC TIG ModeMachine Loaded to 50 Amps AT 26VAC AC TIG Mode Auto Balance onMachine Loaded to 200 Amps AT 46 VAC Typical SCR Gate Voltage Waveform Volts 5msVolts 2ms Troubleshooting & Repair Tools Required FAN Motor and Blade RemovalFAN Motor and Blade Removal Materials Required SCR Heat Sink Assembly RemovalSCR Heat Sink Assembly Removal Input Idle Amps Retest After RepairRecommended Meters for Machine Output Tests Figure F.16 Transformer Lead Test Points Retest After Repair cont’dElectrical Diagrams Electrical Diagrams PTC1,PTC2 THERMISTOR-PTC,56 OHMS,90MA Control Board G2150Control Board G2150 cont’d Square Wave TIG PROTECTION/SNUBBER Board L9255 CAPACITOR-CEMO,4700P,50V,10% Square Wave TIG Wiring Diagram Square Wave TIG 6 a 0 a 7 a 8 a 3 C Machine Schematic Square Wave TIGA C C T G2150Y P a D Control Board Schematic Square Wave TIG 255 cont’d G2150PROTECTION/SNUBBER Board Schematic Square Wave TIG 255 L9255 Keypad LED Board Square Wave TIG 255 L9212