Lincoln Electric SVM100-A service manual ARC Start Trigger Circuit Test

Page 65

Return to Section TOC

to Section TOC

Return to Master TOC

to Master TOC

 

TROUBLESHOOTING & REPAIR

 

F-24

ARC START TRIGGER CIRCUIT TEST (continued)

 

 

CONTROL BOX

SUPORT CASE BACK

 

 

AND CENTER BAFFLE

 

 

CONTROL BOARD LOCATED INSIDE

 

 

WITH WOOD 2 X 4

 

PROTECTION/SNUBBER BOARD

LOCATED ON BACK OF CONTROL BOX

FIGURE F.7 - LOCATION OF PROTECTION/SNUBBER BOARD.

Return

Return to Section TOC

Return

Return to Master TOC

TEST PROCEDURE

1.Remove main supply power to machine

2.Remove plug J6 from the control board

3.Close the arc start switch or jumper pins “D” and “E” at the six pin amphenol receptacle.

4.Check for continuity between pins 10J6 and 3J6 at plug J6 on the wiring har- ness. Refer to Figure F.8. If 8.4 ohms to 6.0 ohms resistance is indicated then arc start trigger circuit is okay. If a high resistance or open is read then proceed to Step 5.

Note: If arc start switch is opened or jumper removed from pins “D” and “E” the measured resistance in Step 4 should be infinite.

5Test the resistance between 10J6 plug and 10J12 on the projection/snubber board. Also check resistance from 3J6 plug to 3J12 on the projection/ snubber board.

A.If zero ohms resistance is indicated, test is okay. Go to Step 6.

B.If a resistance of any value is shown, check wires and connec-

tions.

10J6

Return to Section TOC

Return to Master TOC

3J6

PLUG J6 REMOVED

J2

J3

 

 

 

 

J1

J4

J5

J6

J7

J8

G2150

 

 

 

 

 

SQUARE WAVE 255 CONTROL

 

 

 

 

FIGURE F.8 - CONTROL BOARD TEST POINTS.

SQUARE WAVE TIG 255

Image 65
Contents Square Wave TIG Electric Shock can kill SafetyARC Rays can burn Fumes and Gases can be dangerousWelding Sparks can cause fire or explosion Cylinder may explode if damagedMay be dangerous Electric and Magnetic FieldsSûreté Pour Soudage a L’Arc Précautions DE SûretéMaster Table of Contents for ALL Sections Installation Section Table of ContentsTechnical Specifications Square Wave TIG InstallationHigh Frequency Interference Protection Safety PrecautionsSelect Suitable Location StackingInput Supply Connections Input ConnectionsGround Connection TIG Torch Connection Reconnect ProcedureOutput Connections Stick Electrode Cable Connection Table A.1Operation Section Operating Instructions OperationGeneral Warnings Fumes and GasesSection TOC While Weld ING TIG Gtaw Single Phase Polarity Do not Switch AC & DC Recti Fier Power SourceWork Connec Coolant Tion OutputOperational Features and Controls Design Features AdvantagesGeneral Description Recommended Processes and EquipmentLimitations Welding CapabilityControl Panel Keys Controls and SettingsLoad Case Front ControlsTable B.1 Recommended Polarity Settings for TIG Welding Accessory Operation TIG WeldingHand and Foot Amptrol Welding Operation TIG Welding GuidelinesSquare Wave TIG 255 12/95 TIG Welding Sequence Operation 2-STEP ModeTable B.2 Typical Current Ranges 1 for Tungsten Electrodes TIG Welding Sequence Operation 4-STEP Mode Advanced TIG Welding Features Auxiliary PowerALL Machines AC Wave Balance and Auto BalanceOverload Protection Square Wave TIG Accessories Section Options / Accessories AccessoriesInstallation of Field Installed Options Undercarriage FunctionMaintenance Section Maintenance MaintenanceRoutine and Periodic Maintenance Safety PrecautionsFigure D.1 General Assembly Exploded View Square Wave TIG Theory of Operation Section Power Supply Block Logic DiagramInput Line Voltage and Main Transformer Theory of OperationOutput Rectification and Feedback Control High Voltage / High Frequency Circuit DC Welding Circuit DC Welding OutputAC Welding Circuit AC Welding OutputSCR Operation Square Wave TIG SCR OperationThermal Protection Troubleshooting & Repair Section HOW to USE Troubleshooting Guide 1TROUBLESHOOTING & RepairPC Board Troubleshooting Procedures Troubleshooting & RepairOutput Problems Troubleshooting Guide12/95 Square Wave TIG Troubleshooting & Repair Recommended Course of Action Problems SymptomsPossible Areas of Misadjustments Function Problems Troubleshooting Guide Troubleshooting & Repair TIG Mode Problems Troubleshooting & Repair Troubleshooting Guide TIG Welding Problems Troubleshooting & Repair Stick Welding Problems Figure F.1 Control Board Connectors PC Board Connector LocationsMaterials Needed Control Transformer T2 Voltage TestTest Description Control BOX Test ProcedureFigure F.4 Control Board and Transformer Control Transformer T2 Voltage TestPROTECTION/SNUBBER Board Continuity Test PROTECTION/SNUBBER Board Continuity Test Table F.6 Square Wave TIG Figure F.6 PROTECTION/SNUBBER Board Test PointsARC Start Trigger Circuit Test ARC Start Trigger Circuit Test Figure F.9 PROTECTION/SNUBBER Board Test Points Static SCR Test Figure F.11 Protection Board Plug Locations Static SCR TestActive SCR Test Figure F.13 PROTECTION/SNUBBER Board Plug Locations Active SCR TestSilicon Controlled Rectifier Test Battery TestScope Settings Normal Open Circuit Voltage Waveform DC Stick ModeNormal Open Circuit Voltage Waveform AC Stick Mode Normal Open Circuit Voltage Waveform DC TIG Mode Normal Open Circuit Voltage Waveform AC TIG Mode Machine Loaded to 200 Amps AT 50 VDC Typical Output Voltage Waveform Machine Loaded DC TIG ModeMachine Loaded to 200 Amps AT 46 VAC AC TIG Mode Auto Balance onMachine Loaded to 50 Amps AT 26VAC Typical SCR Gate Voltage Waveform Volts 5msVolts 2ms Troubleshooting & Repair Tools Required FAN Motor and Blade RemovalFAN Motor and Blade Removal Materials Required SCR Heat Sink Assembly RemovalSCR Heat Sink Assembly Removal Recommended Meters for Machine Output Tests Retest After RepairInput Idle Amps Figure F.16 Transformer Lead Test Points Retest After Repair cont’dElectrical Diagrams Electrical Diagrams PTC1,PTC2 THERMISTOR-PTC,56 OHMS,90MA Control Board G2150Control Board G2150 cont’d Square Wave TIG PROTECTION/SNUBBER Board L9255 CAPACITOR-CEMO,4700P,50V,10% Square Wave TIG Wiring Diagram Square Wave TIG 6 a 0 a 7 a 8 a 3 C Machine Schematic Square Wave TIGA C C T G2150Y P a D Control Board Schematic Square Wave TIG 255 cont’d G2150PROTECTION/SNUBBER Board Schematic Square Wave TIG 255 L9255 Keypad LED Board Square Wave TIG 255 L9212