Taylor TW-357 manual Operating Parameters, Liquid Phase Storage

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TW-357 REV E

Operating Parameters

When materials are immersed in liquid nitrogen, they will assume the temperature of the liquid -196ºC (- 320ºF). When material is stored in the vapor phase over the liquid, the liquid nitrogen is still a very cold refrigerant, but the refrigerator’s interior temperature increases somewhat as product is stored higher over the liquid. This temperature differential is not significant in many biological storage applications, and is affected by the amount of product stored in the refrigerator, the type and size of inventory control system, and the liquid level in the unit.

The liquid level in the refrigerator is determined by the position of the sensor probes in the tube located to the right of the refrigerator. These probes are set at installation to maintain a specific liquid level. The controller operates a fill cycle that adds liquid at a low level, fills to a predetermined high level, then stops the fill. The cycle repeats when the liquid level drops to the low level sensor over time. Sensor probe assignments may be changed on the controller keypad to define new high and low levels, and these levels may be set independently to vary the liquid level differential between fills. Prior to the initial fill of the refrigerator, a determination should be made whether vapor phase or liquid phase storage will be utilized.

The sensor probe contains seven thermistors that can be preprogrammed for any liquid level application. The separate sensor in the sensor tube is the temperature thermocouple. The thermocouple is normally positioned at the top of the storage rack. The factory sensor positions will maintain a liquid level within a distance of 2 in. (50.8 mm) from the bottom of the operating tray.

Liquid Phase Storage

Liquid phase storage is normally utilized when liquid nitrogen temperatures are required to maintain stored product viability and the storage medium is adequate for storage in liquid nitrogen.

In a typical liquid phase storage system, the liquid level sensors are positioned to maintain the liquid level at or below the top level of the inventory control system. During operation, the upper levels of the inventory control system will at times become exposed as the liquid level fluctuates.

Care must be taken to ensure that the liquid level remains below the bottom of the refrigerator lid. Exposure to liquid nitrogen may result in physical damage to the lid. Additionally, operating the refrigerator with high liquid levels characteristic of liquid phase storage may result in turbulence during fill cycles. Caution must be exercised if the refrigerator lid is opened during a fill, and appropriate safety equipment should always be worn.

The LABS cryostorage system is set at the factory for vapor phase storage. To reconfigure the system's settings for liquid phase, the following steps should be used.

1.Power up the unit.

2.Remove the “Start Fill”, “Stop Fill” (Thermistor) sensors.

3.Allow the unit to fill to your desired “Stop Fill” elevation.

4.Stop the fill by closing the supply line valve.

5.On the interface panel, push (MENU, 2, 1).

6.Insert the “Start Fill”, “Stop Fill” (Thermistor) sensors until the #6 sensor changes on the display from G (gas) to L (liquid).

7.Return to the main (MENU).

8.Dress wires and seal with stopper.

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Contents Labs TW-357 REV E Installation Table of ContentsKeep Equipment Area Well Ventilated Safety Precautions for Liquid NitrogenExtreme Cold Cover Eyes and Exposed Skin Liquid Nitrogen SystemElectrical Freight Damage PrecautionsDispose of Waste Liquid Nitrogen Safely General Information Text Format NotationLabs Cryostorage Specifications Kryos Specifications Liquid Nitrogen Supply Connection InstallationUnpacking and Inspection Repackaging for ShipmentPower Supply Connection Kryos Control Field InstallationOperation Initial FillInterface Panel Sensor AssemblyControl Components Remote Alarm Lid SwitchBattery Backup Solenoid ValveLiquid Phase Storage Operating ParametersAdding an Inventory Control System Thermocouple PositioningRacks are not Square Orientation is Important Inventory Control System Layouts Labs Cryostorage SystemLABS-80K LABS-40K Fenwal 4R59953 Blood Bag Rack Arrangements Fenwal 4R5462 9955 Blood Bag Rack Arrangements Introduction PowerControl Operation Normal Fill CycleMain Display Screen Menu SystemHigh Temperature 4.1 Valve Open Test Temperature System Temperature Thermocouple SelectCalibrate Temperature Help ScreensAlarms and Error Conditions Sensor TypeLogging System AlarmsTest Alarms Error Logs Dump LogsErase Logs Temperature LogsSystem Logs SecurityTemperature Control Settings Lid Switch SetupControl By Temperature Control TemperatureTime and Date Set Serial Communications and RS-232 SettingsUser Access Logs Valve Monitoring Control RangeFreeze-Guard Options Valve Open DurationDisplay Brightness Control On Battery Backup VersionSolenoid Valve About this ControlBattery Life Interface SoftwareDefrosting Your LAB-Series CryoStorage System MaintenanceStrainer Cleaning Instructions Cleaning Your Taylor-Wharton CryoStorage System Making Adjustments to the Labs Kryos Sensor Assembly Offset Value Default Start Fill / Stop Fill Default Auto DefogKryos Kryos V9.0 & Kryos V9.0B Level Readings Units of measureRemoving/Installing the Solenoid Valve Ohms to 18 K ohmsSensor Plug Schematic Pin View SchematicsLabs Plumbing Assembly Plumbing AssemblyController Will Not Turn on TroubleshootingSymptoms Indicates High Liquid LevelIndicates Open Sensor Temperature reading 10 to 20 degrees warmIndicates Low LN2 Supply Fill Solenoid Cycles On and Off Lid Open AlarmQCF Quick Chill Feature Will Not Operate Fill Solenoid Makes Humming NoisePush Buttons Will Not Respond Defog Feature Will Not OperatePower Failure Alarm Liquid Level Readout is IncorrectFactory Settings Replacement Parts Level Controller Electrical/Mechanical Parts80K/40K/20KTaylor-Wharton Technical Services. Phone 800-898-2657 Fax Harsco Corporation