Taylor TW-357 manual Maintenance, Strainer Cleaning Instructions

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TW-357 REV E

MAINTENANCE

Strainer Cleaning Instructions

The container will not fill properly if the strainer is clogged with ice or dirt. To clean the strainer, first close the supply valve to the refrigerator. Vent the fill line of all pressure. Remove and warm the strainer to ambient temperature. Purge the strainer from both directions with dry nitrogen gas or dry oil-free air. Rinse the strainer with alcohol and purge it again with dry nitrogen gas or dry oil-free air to clear contaminants. If the cleaning process doesn’t clear the blockage, replace with a new filter (P/N 7631-1080).

Defrosting Your LAB-Series CryoStorage System

All liquid nitrogen storage systems are subject to ice and frost buildup over time. Regular preventive maintenance programs should be instituted to remove ice and frost from the sensor and fill tubes and from the refrigerator lid. Ice and frost buildup in the sensor tube may result in false readings being relayed to the controller from the sensors. Ice can form a thermal barrier around a level sensor, rendering it insensitive to the temperature differences between vapor and liquid. Sensors and thermocouples should be carefully removed regularly and inspected for ice and frost buildup.

Ice and frost buildup in the fill tube may block the flow of liquid nitrogen into the refrigerator during fill. This blockage can result in the liquid level dropping to dangerously low levels, and may result in the Low Alarm sensor being activated. In addition, a fill line blockage may cause the Low LN2 Supply Alarm to be activated. If the fill line becomes blocked, it must be warmed until the ice blockage is cleared. Ice blockage would typically form in the fill tube at the point at which water will form ice. This location may be just inside the storage chamber, near the top. Warm the fill line with a hair dryer or other safe low heat source with the solenoid in the open position. If this is not successful in 2 minutes, the refrigerator should be allowed to thaw to room temperature, and purge with dry nitrogen to remove all traces of moisture within the storage chamber before re-filling.

Excessive ice and frost buildup may occur on the refrigerator lid if the lid is left open or the liquid level is too close to the underside of the lid. To defrost the lid, open the lid to the fully open position. Clean the ice and frost from the underside of the lid by allowing it to thaw slightly and wiping with a clean, lint-free cloth. Care must be taken to insulate the inventory control system from high temperatures, which may affect the viability of the stored product.

If it is determined that defrosting is necessary the following procedure must be followed. Cryogenic freezers of these types must be carefully warmed to ambient temperatures to avoid the ingress of water. As long as liquid nitrogen is present in the unit, the evaporation of the liquid nitrogen provides slightly positive gas pressure in the unit, preventing the entrance of moisture laden air. When all of the liquid nitrogen has evaporated but the unit temperature is still below the dew point of the surrounding atmosphere, condensation will start to collect in the unit. When frost and condensation collect in the unit, staining of the carousel or damage to the level sensors will occur. If one of these units is to be taken out of service for any reason the following steps must be performed to avoid damaging the unit.

1.Disconnect power and liquid nitrogen source.

2.Remove all stored product and inventory control system components.

3.A source of nitrogen gas must be found and used to purge the unit as the temperature rises to ambient. The purge gas can be installed on the thermocouple tube, sensor tube, or fill line after the appropriate components have been removed. The purge gas may also simply be delivered to the unit through a bent metal tube under the lid. A flow rate of 5 to 10 SCFM is sufficient to prevent water from collecting inside the unit. This flow of purge gas will also speed the warming of the unit to ambient temperature.

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Contents Labs TW-357 REV E Table of Contents InstallationExtreme Cold Cover Eyes and Exposed Skin Safety Precautions for Liquid NitrogenKeep Equipment Area Well Ventilated Liquid Nitrogen SystemFreight Damage Precautions Dispose of Waste Liquid Nitrogen SafelyElectrical Text Format Notation General InformationLabs Cryostorage Specifications Kryos Specifications Unpacking and Inspection InstallationLiquid Nitrogen Supply Connection Repackaging for ShipmentKryos Control Field Installation Power Supply ConnectionInitial Fill OperationSensor Assembly Control ComponentsInterface Panel Battery Backup Lid SwitchRemote Alarm Solenoid ValveOperating Parameters Liquid Phase StorageThermocouple Positioning Adding an Inventory Control SystemInventory Control System Layouts Labs Cryostorage System Racks are not Square Orientation is ImportantLABS-80K LABS-40K Fenwal 4R59953 Blood Bag Rack Arrangements Fenwal 4R5462 9955 Blood Bag Rack Arrangements Control Operation PowerIntroduction Normal Fill CycleMenu System Main Display ScreenHigh Temperature 4.1 Valve Open Calibrate Temperature Temperature Thermocouple SelectTest Temperature System Help ScreensSensor Type Alarms and Error ConditionsSystem Alarms Test AlarmsLogging Dump Logs Error LogsSystem Logs Temperature LogsErase Logs SecurityControl By Temperature Lid Switch SetupTemperature Control Settings Control TemperatureSerial Communications and RS-232 Settings User Access LogsTime and Date Set Freeze-Guard Options Control RangeValve Monitoring Valve Open DurationSolenoid Valve Control On Battery Backup VersionDisplay Brightness About this ControlInterface Software Battery LifeMaintenance Strainer Cleaning InstructionsDefrosting Your LAB-Series CryoStorage System Cleaning Your Taylor-Wharton CryoStorage System Making Adjustments to the Labs Kryos Sensor Assembly Kryos Kryos V9.0 & Kryos V9.0B Level Readings Default Start Fill / Stop Fill Default Auto DefogOffset Value Units of measureOhms to 18 K ohms Removing/Installing the Solenoid ValvePin View Schematics Sensor Plug SchematicPlumbing Assembly Labs Plumbing AssemblySymptoms TroubleshootingController Will Not Turn on Indicates High Liquid LevelTemperature reading 10 to 20 degrees warm Indicates Low LN2 SupplyIndicates Open Sensor QCF Quick Chill Feature Will Not Operate Lid Open AlarmFill Solenoid Cycles On and Off Fill Solenoid Makes Humming NoisePower Failure Alarm Defog Feature Will Not OperatePush Buttons Will Not Respond Liquid Level Readout is IncorrectFactory Settings Level Controller Electrical/Mechanical Parts80K/40K/20K Replacement PartsTaylor-Wharton Technical Services. Phone 800-898-2657 Fax Harsco Corporation