Andrew ES45T manual Preventive Maintenance

Page 76

Check all electrical components for dirt, cracks, chips, breaks, discoloration and other

signs of deterioration and damage. A discolored, blistered or burnt condition is evidence of overload.

Operate the azimuth and elevation drives as well as the feed rotation in both the plus

and minus direction from the local control/motor drive controller at least once every three months during antenna down time. Check the mechanical limit switches provided at the end points stop antenna and feed movement, and limit travel to prevent structural interference and damage. Check the mechanical limit switches for corrosion and water entry and the arm on each feed limit switch for free movement without binding. Be cer- tain both feed rotation limit switch arms are not distorted and ride centrally on the actu- ating cam to open their corresponding limits switch.

Inspect the azimuth and elevation jackscrew boots for security of attachment at both

ends, for abrasion, tears, cuts, brittleness and other damage that may expose the jackscrew to the environment (water, dust, etc.). Minor repairs can be made with RTV- 108 silicone rubber sealant.

Visually inspect the feed window for dirt and the feed, feed supports, feed window and

reflector for distortion, foreign object damage and environmental deterioration due to ice and snow, dust, rain, hail and high winds, etc. which may cause electrical component and/or structural deformation.

Check the cable attachment to the resolvers and to the LNA or LNBs and enclosure

mount interface for security, the cable rouging for secure hanger attachment and the cable insulation for cuts, cracking, abrasion and other deterioration. Check the LNA or LNBs and the resolvers for a secure mechanical attachment. Ensure proper torquing of polarization drive gear box setscrews and appropriate tensioning of corresponding drive chain assembly, if applicable.

Check (if applicable) that the drain holes in the bottom of the enclosure are not

obstructed and there is no evidence of water accumulation. Check the enclosure doors for proper closure and that the door seals are intact, not torn, abraded or otherwise damaged. Check that all other seals are intact and if not, use a coating of RTV-108 (sili- cone rubber sealant) to seal any exposed electrical fitting, bolt hole, or other possible water entry to electrical components in order to maintain a weatherproof condition. If the enclosure is provided with a vent fan, check for free operation of the fan blade. The fan bearings are permanently lubricated; any binding, abnormal noise or vibration necessi- tates replacement of the fan assembly. Check and replace the fan filter element if it appears dirty or obstructed with dust.

Check for the appearance of surface lubricants that will cause the accumulation of dirt

and grime. Clean off all excess surface lubricants with a cloth and, if required, a cloth dampened (not wetted) with trichlorethylene, or equal.

Visually inspect all mechanical parts for freedom of operation with no misalignment,

binding or interference. Check all cabling for sufficient slack to prevent cable strain as well as adequate restraint to prevent abrasion or chaffing during antenna and feed movement.

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Preventive Maintenance

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Contents Meter ESA Table of Contents Introduction IntroductionCustomer Service Center Proprietary Data Information Assistance TechnicalHow to Use This Manual Overview ContentOverview Getting StartedRecommended Tools Tool Size QtyGetting Started Main Reflector Assembly Getting Started Installation Procedures Overview Foundation PreparationTensioning Step A-325 TensioningTripod Mount Step 300747 Step Upper Step Step Step Step Step ES45T-R Reflector Assembly Step ES45T-R Reflector Assembly Step ES45T-R Reflector Assembly Step ES45T-R Reflector Assembly Step ES45T-R Reflector Assembly Step ES45T-R Reflector Assembly Step Step ES45T-R Reflector Assembly Reflector Leveling Procedure Step ES45T-R Reflector Assembly ES45T-R Reflector Assembly Step Feed Strut Assembly ES45T-R Reflector Assembly ES45T-R-1 Back Structure ES45T-R Reflector Assembly Step ES45T-R Reflector Assembly Step ES45T-R Reflector Assembly Step ES45T-R Reflector Assembly Step Installation Procedures ES45T-R Reflector Assembly Step ES45T-R Reflector Assembly Step Installation Procedures ES45T-R Reflector Assembly Step ES45T-R Reflector Assembly Step ES45T-R Reflector Assembly Step Installation Procedures ES45T-R Reflector Assembly Step Feed Support Assembly Step ES45T-T Reflector Assembly ES45T-T-1 Reflector Step ES45T-T Reflector Assembly Step Top Match Markings Reflector Segment Top Match Markings Capscrew Hardware 49693 Joining Plate ES45T-T Reflector Assembly Step ES45T-T Reflector Assembly Step Reflector Leveling Procedure Line of Sight Steel Rule Elevation Reflector X 1-1/2 ES45T-T Reflector Assembly Step Feed Strut Assembly ES45T-T Reflector Assembly ES45T-T-1 Back Structure Step ES45T-T Reflector Assembly Step Installation Procedures ES45T-T Reflector Assembly Step ES45T-T Reflector Assembly Step Installation Procedures ES45T-T Reflector Assembly Step ES45T-T Reflector Assembly Step Installation Procedures ES45T-T Reflector Assembly Step Step Feed Support/Strut Assembly Polarization Adjustment Step Medium Modular Mount Overview Acquiring a Satellite Step OperationStep Step Step Manual Actuator Assembly Removal Step Overview General Cleaning Electrical Parts Preventive MaintenancePreventive Maintenance Antenna Preventive Maintenance Drive System Voltage Current Checks Step Step Pedestal Mount Bearing Pad Adjustment Preventive Maintenance Jackscrews/Motors Gear Motor/Housing Fill Drain Requirements Antenna Lubrication Chart