Cornelius 326142000 service manual Adjusting Brix WATER-TO-SYRUP ‘‘RATIO’’ of Dispensed Product

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IMPORTANT: The following CO2 and liquid disconnects disconnecting and connecting procedure for soft drink tank replacement or filling soft drink tank in place must be performed in order as follows:

To disconnect soft drink tank from Unit syrup system.

A.Disconnect liquid disconnect from soft drink tank. NOTE - Disconnecting liquid quick disconnect from soft drink tank first prevents syrup from backflowing through Unit syrup flow regulator which may alter regulator adjustment.

B.Second, disconnect CO2 quick disconnect from soft drink tank.

NOTE: Unit control panel is equipped with a hidden ‘‘SECURITY SWITCH’’ located between ‘‘FILL 1’’ and ‘‘ERROR RESET’’ control switches (see Figure 5). Pressing in and holding ‘‘SECURITY SWITCH’’ for 3-seconds deactivates control switches preventing tampering with Unit normal operation. To reactivate control switches, press in and hold ‘‘SECURITY SWITCH’’ for 3-seconds.

2.Pressurize soft drink tanks containing syrup, then connect tanks to Unit syrup systems. ‘‘OFF 1’’, ‘‘OFF 2’’, ‘‘SYRUP 1’’, and ‘‘SYRUP 2’’ fault messages will continue to be displayed.

ADJUSTING BRIX (WATER-TO-SYRUP) ‘‘RATIO’’ OF DISPENSED PRODUCT

The following steps 1 through 9 are instructions for adjusting Brix (Water-to-Syrup ‘‘Ratio’’ (mixture) of dispensed product on one system.

1.Press ‘‘FILL 1’’ switch to fill No. 1 syrup system sold-out float. ‘‘SYRUP 1’’ fault message will go out and ‘‘FILL 1’’ fault message will come on. ‘‘OFF 1’’, ‘‘OFF 2’’, and ‘‘SYRUP 2’’ fault messages will continue to be displayed.

2.Press ‘‘AUTO BLEND 1’’ switch to fill No. 1 system product blender tank with product. ‘‘FILL 1’’ fault message will go out when ‘‘AUTO BLEND 1’’ switch is pressed. When product blender tank is full, press ‘‘FILL 1’’ switch to prevent more product from entering tank. ‘‘OFF 1’’, ‘‘OFF 2’’, and ‘‘SYRUP 2’’ fault messages will continue to be displayed.

3.Open No. 1 product blender tank product sample valve (see Figures 2 and 6) and take sample (approximately 6-ounces) of product in cup or glass.

NOTE: Temperature compensated hand-type refractometers (P/N 511004000) are available from The Cornelius Company.

4.Check product BRIX with a temperature compensated hand-type refractometer. BRIX should read 13.5 ± 0.5. If BRIX is not within tolerance, adjust white syrup flow regulator for No. 1 syrup system as follows:

A.Loosen jamb nut on syrup flow regulator.

B.Turn regulator adjusting screw to the left (counterclockwise) no more than 1/8-turn at a time to reduce syrup flow rate or turn screw to the right (clockwise) no more than 1/8-turn to increase flow rate.

C.Tighten jamb nut on syrup flow regulator, then lightly tap regulator to register adjustment.

5.Place container under No. 1 product sample valve. Open valve to purge product out of product blender tank, line, and valve, then close valve. ‘‘OFF 1’’, ‘‘OFF 2’’, and ‘‘SYRUP 2’’ will continue to be displayed.

6.Press ‘‘AUTO BLEND 1’’ switch to run new batch of product into product blender tank. When product blender tank is full, press ‘‘FILL 1’’ switch to prevent more product from entering product blender tank. ‘‘OFF 1’’, ‘‘OFF 2’’, and ‘‘SYRUP 2’’ fault messages will continue to be displayed.

7.Repeat steps 3 and 4 preceding to check product sample for BRIX.

8.Repeat steps 5 through 7 preceding until proper BRIX adjustment is achieved.

9.Repeat steps 1 through 8 preceding to adjust BRIX of dispensed product on No. 2 system. After completing BRIX on No. 2 system, ‘‘OFF 1’’ and ‘‘OFF 2’’ fault messages should continue to be displayed.

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326142000

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Contents FCB SOLID-STATE Post MIX Dispenser This Document Contains Important InformationTable of Contents Table of Contents cont’d Dispensing Valves Caged O-RINGS and Beaters Drive Programming Main Menu Selection Onto Message DisplayTroubleshooting Control Panel Switches and Fault ‘‘VIS READ’’ Actual Viscosity Readout of ProductServicing Carbonator Water Pump Double Liquid Check Replacing Freeze Cylinder Beater Drive Shaft Bearing‘‘ERROR 1’’ or ‘‘ERROR2’’ Fault Message Goes on During Generic Flavor Tabs Service ToolsFreeze Cylinder Automatic Defrost Cycle does not List of FiguresTotals Displayed Cycles and Hours Totals Menu List of Figures CONT’DList of Tables General Description Unit DescriptionTheory of Operation Defrost Systems‘‘SLEEP’’ Sleep Time ‘‘WAKE UP’’ Wake UP TimeManual Defrost System Automatic Defrost SystemFlow Diagram Unpacking and Inspection Identification of LOOSE-SHIPPED PartsDomestic Unit Installing Beaters Item 11 and Scraper Blades ItemElectrical Power Requirements Freeze Cylinder Cutaway View Selecting Location Export UnitInstalling Unit Installing Drip Tray SUPPORTS, Drip TRAY, and CUP RestInstalling Drip Tray Drain KIT Item Installing Primary CO2 Regulator Assembly on CO2 CylinderConnecting Plain Water Inlet Supply Line to Unit 50 or 60 HZ Operation and Beater Motor Select Connecting Electrical Power Circuit to UnitPreparation for Operation Turning on Electrical Power to Unit Connecting Soft Drink Tanks to Unit Syrup SystemsTurning on CO2 Supply to Unit Turning on Plain Water Supply to UnitAdjusting Brix WATER-TO-SYRUP ‘‘RATIO’’ of Dispensed Product Adjusting Beater Motor Current Either Side Setting ‘‘CLOCK’’ Time of DAYProgramming ‘‘DEFROST’’ Automatic Settings Into Unit Filling Freeze Cylinders with Product‘‘VOLTAGE’’ Displayed Voltage Readout Displayed Error ConditionsDisplayed Error Conditions This page Left Blank Intentionally Control Panel Switches and Displayed Messages Control Panel Switches‘‘SECURITY SWITCH.’’ Control Panel Display MessagesFreeze Cylinders Manual or Automatic Defrost Systems Faceplate Relief Valves Product Sample ValvesProduct Shutoff Valves Primary CO2 RegulatorOperating Characteristics DrawingOperating Unit Replenishing Syrup SupplyProduct Flavor Change Checking CO2 SupplyAdjustments Cleaning and SanitizingCleaning Condenser Coil Lubrication Programming Main Menu Selections Onto Message Display Displayed Error Conditions Cleaning CO2 GAS Check ValvesThis page Left Blank Intentionally Preparing Unit for SHIPPING, STORING, or Relocating Periodic InspectionCarbonator Water Pump Motor Lower Front Access PanelCondenser Coil Access Panel 326142000 Operating Controls Unit Internal Components Cleaning Condenser Coil SELF-CLOSING Dispensing ValveAdjusting Plain Water Pressure Regulator Adjusting Carbonated Water Flow RateAdjusting CO2 Regulators Product Carbonation Adjustment ADJUSTMENTS, and Programming Main Menu Selections Into Unit Setting Clock Time of DAY Hidden Security Switch Message DisplayMenu Commands Programming Main Menu Selection Onto Message DisplayProgramming ‘‘DEFROST’’ Automatic Settings Into Unit Master and Relay Circuit Boards Switch Function DIP Switch Functions Motor SelectedBeater Motor Select DIP Switch Message Point of Sale Display MessagesAdjusting VIS SET Product Viscosity of Dispensed Product ‘‘VOLTAGE’’ Displayed Voltage Readout Totals Menu Commands Description Syrup Minutes SideDisplayed Error Conditions BrixDaily Cleaning of Unit Sanitizing Syrup Systems326142000 326142000 Yearly or After Water System Disruption Servicing Carbonator Water Pump Water Strainer ScreenServicing Carbonator Water Pump Double Liquid Check Valve Replenishing CO2 Supply Syrup Flavor Change Water Strainer Screen and Double Liquid Check Valve Shutting Unit Down Cleaning CO2 GAS Check ValvesReplacing Freeze Cylinder Beater Drive Shaft Bearing Installing Beater Drive Shaft Bearing ASS’Y Beater Drive Motor and Shaft Seal ASS’Y ReplacementRestoring Unit Operation Replacing Beater Drive Shaft Seal ASS’YReplacing Freeze Cylinder Beater Motor Drive motorAdjusting Carbonator Tank Liquid Level Carbonator Liquid Level Control Switch Adjustment Refrigeration Flow Diagram Wiring Dirgram Troubleshooting Control Panel Switches and Fault Messages Control Panel Switches Poorly Illuminated Display ONE or More FaultCannot be Deactivated Partial Message or DullALL Fault Messages not ‘‘CO2 OUT’’ Fault Message‘‘H2O OUT’’ Fault Message Fault Message Goes onTroubleshooting Product Blender Tanks and Carbonators Troubleshooting Dispensed Product Accessories and Tools Service ToolsInstructed Generic Flavor TabsFCB SOLID-STATE POST-MIX Dispenser FCB POST-MIX Dispenser FCB POST-MIX Dispenser CONT’D FCB Flow Diagram FCB POST-MIX Dispenser By 1/2-In. Long Faceplate Assembly Dispensing Valve Assembly CO2 Regulator Assembly Carbonator Assembly Name Warranty This page Left Blank Intentionally One Cornelius Place Anoka, Minnesota 612 800

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