Cornelius 326142000 service manual

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4.Remove right-hand side panel as instructed for access to No. 2 product blender tank product shutoff valve.

5.Close No. 2 product blender tank product shutoff valve to prevent product bleeding back into No. 1 product blender tank during sanitizing procedure.

IMPORTANT: The following CO2 and liquid disconnects disconnecting and connecting procedure for soft drink tank replacement or filling soft drink tank in place must be performed in order as follows:

To disconnect soft drink tank from Unit syrup system.

A.Disconnect liquid disconnect soft drink tank. NOTE - Disconnecting liquid quick disconnect from soft drink tank first prevents syrup from backflowing through Unit syrup flow regulator which may alter regulator adjustments.

B.Second, disconnect CO2 quick disconnect from soft drink tank.

To connect soft drink tank into Unit syrup system.

C.First, connect CO2 quick disconnect to soft drink tank to pressurize tank.

D.Second, connect liquid quick disconnect to soft drink tank.

6.Disconnect soft drink tank containing syrup from No. 1 syrup system.

7.Connect clean empty soft drink tank into No. 1 syrup system.

8.Place waste container under No. 1 cylinder dispensing valve nozzle. Open dispensing valve and dispense all product from cylinder. As product level lowers in cylinder, partially close valve to avoid spurting.

9.Remove Unit front lower access panel as instructed for access to No. 1 product blender tank product sample valve.

10.Place waste container under No. 1 product blender tank product sample valve. Slowly open valve and purge remaining product out of tank, then close valve.

11.Disconnect empty soft drink tank from No. 1 syrup system.

12.Refer to DISPENSING VALVES CAGED O-RINGS AND DRIVE SHAFTS SEALS ASSEMBLIES under LUBRICATION and perform procedure to lubricate dispensing valve caged O-ring and drive shaft seal assembly.

WARNING: To avoid possible injury or property damage, do not attempt to remove soft drink tank cover until CO2 pressure has been released from tank.

13. Pull up on empty soft drink tank cover relief valve to release CO2 pressure from tank.

WARNING: If powder type sanitizer is used, it must be thoroughly dissolved with water prior to adding to soft drink tank.

NOTE: Sanitizing solution is used in a more concentrated form because it will be diluted approximately four-to-one in product blender tank.

14.Using clean empty soft drink tank, prepare full tank of sanitizing solution using Chlor-Tergent (Oakite Product, Inc.) or equivalent sanitizer. Mix sanitizing solution by using 70° F to 100° F (max) plain water and 2.65 oz./gallon sanitizer. This mixture will provide 800-ppm of chlorine. Sanitizing solution will be diluted to approximately 200-ppm inside product blender tank after carbonated water has been mixed with sanitizing solution.

15.Shake sanitizing solution tank to thoroughly mix solution, then connect tank into No. 1 syrup system.

16.Press ‘‘FILL 1’’ switch to fill No. 1 syrup system syrup float switch with sanitizing solution ‘‘SYRUP 1’’ fault message on message display will go out indicating syrup float switch has been filled with sanitizing solution.

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Contents This Document Contains Important Information FCB SOLID-STATE Post MIX DispenserTable of Contents Table of Contents cont’d Programming Main Menu Selection Onto Message Display Dispensing Valves Caged O-RINGS and Beaters Drive‘‘VIS READ’’ Actual Viscosity Readout of Product Troubleshooting Control Panel Switches and FaultServicing Carbonator Water Pump Double Liquid Check Replacing Freeze Cylinder Beater Drive Shaft BearingGeneric Flavor Tabs Service Tools ‘‘ERROR 1’’ or ‘‘ERROR2’’ Fault Message Goes on DuringFreeze Cylinder Automatic Defrost Cycle does not List of FiguresTotals Displayed Cycles and Hours Totals Menu List of Figures CONT’DList of Tables Unit Description General DescriptionDefrost Systems Theory of Operation‘‘WAKE UP’’ Wake UP Time ‘‘SLEEP’’ Sleep TimeManual Defrost System Automatic Defrost SystemFlow Diagram Identification of LOOSE-SHIPPED Parts Unpacking and InspectionDomestic Unit Installing Beaters Item 11 and Scraper Blades ItemElectrical Power Requirements Freeze Cylinder Cutaway View Export Unit Selecting LocationInstalling Drip Tray SUPPORTS, Drip TRAY, and CUP Rest Installing UnitInstalling Drip Tray Drain KIT Item Installing Primary CO2 Regulator Assembly on CO2 CylinderConnecting Plain Water Inlet Supply Line to Unit 50 or 60 HZ Operation and Beater Motor Select Connecting Electrical Power Circuit to UnitPreparation for Operation Connecting Soft Drink Tanks to Unit Syrup Systems Turning on Electrical Power to UnitTurning on CO2 Supply to Unit Turning on Plain Water Supply to UnitAdjusting Brix WATER-TO-SYRUP ‘‘RATIO’’ of Dispensed Product Setting ‘‘CLOCK’’ Time of DAY Adjusting Beater Motor Current Either SideProgramming ‘‘DEFROST’’ Automatic Settings Into Unit Filling Freeze Cylinders with Product‘‘VOLTAGE’’ Displayed Voltage Readout Displayed Error ConditionsDisplayed Error Conditions This page Left Blank Intentionally Control Panel Switches Control Panel Switches and Displayed MessagesControl Panel Display Messages ‘‘SECURITY SWITCH.’’Freeze Cylinders Manual or Automatic Defrost Systems Product Sample Valves Faceplate Relief ValvesProduct Shutoff Valves Primary CO2 RegulatorDrawing Operating CharacteristicsReplenishing Syrup Supply Operating UnitProduct Flavor Change Checking CO2 SupplyAdjustments Cleaning and SanitizingCleaning Condenser Coil Lubrication Programming Main Menu Selections Onto Message Display Cleaning CO2 GAS Check Valves Displayed Error ConditionsThis page Left Blank Intentionally Periodic Inspection Preparing Unit for SHIPPING, STORING, or RelocatingCarbonator Water Pump Motor Lower Front Access PanelCondenser Coil Access Panel 326142000 Operating Controls Unit Internal Components SELF-CLOSING Dispensing Valve Cleaning Condenser CoilAdjusting Carbonated Water Flow Rate Adjusting Plain Water Pressure RegulatorAdjusting CO2 Regulators Product Carbonation Adjustment ADJUSTMENTS, and Programming Main Menu Selections Into Unit Hidden Security Switch Message Display Setting Clock Time of DAYMenu Commands Programming Main Menu Selection Onto Message DisplayProgramming ‘‘DEFROST’’ Automatic Settings Into Unit Master and Relay Circuit Boards DIP Switch Functions Motor Selected Switch FunctionBeater Motor Select DIP Switch Message Point of Sale Display MessagesAdjusting VIS SET Product Viscosity of Dispensed Product ‘‘VOLTAGE’’ Displayed Voltage Readout Syrup Minutes Side Totals Menu Commands DescriptionBrix Displayed Error ConditionsSanitizing Syrup Systems Daily Cleaning of Unit326142000 326142000 Servicing Carbonator Water Pump Water Strainer Screen Yearly or After Water System DisruptionServicing Carbonator Water Pump Double Liquid Check Valve Replenishing CO2 Supply Syrup Flavor Change Water Strainer Screen and Double Liquid Check Valve Shutting Unit Down Cleaning CO2 GAS Check ValvesReplacing Freeze Cylinder Beater Drive Shaft Bearing Beater Drive Motor and Shaft Seal ASS’Y Replacement Installing Beater Drive Shaft Bearing ASS’YReplacing Beater Drive Shaft Seal ASS’Y Restoring Unit OperationDrive motor Replacing Freeze Cylinder Beater MotorAdjusting Carbonator Tank Liquid Level Carbonator Liquid Level Control Switch Adjustment Refrigeration Flow Diagram Wiring Dirgram Troubleshooting Control Panel Switches and Fault Messages Poorly Illuminated Display ONE or More Fault Control Panel SwitchesCannot be Deactivated Partial Message or Dull‘‘CO2 OUT’’ Fault Message ALL Fault Messages not‘‘H2O OUT’’ Fault Message Fault Message Goes onTroubleshooting Product Blender Tanks and Carbonators Troubleshooting Dispensed Product Service Tools Accessories and ToolsInstructed Generic Flavor TabsFCB SOLID-STATE POST-MIX Dispenser FCB POST-MIX Dispenser FCB POST-MIX Dispenser CONT’D FCB Flow Diagram FCB POST-MIX Dispenser By 1/2-In. Long Faceplate Assembly Dispensing Valve Assembly CO2 Regulator Assembly Carbonator Assembly Name Warranty This page Left Blank Intentionally One Cornelius Place Anoka, Minnesota 612 800

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