Cornelius 326142000 service manual Adjusting CO2 Regulators

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14.Repeat steps 11 through 13 until desired carbonated water flow rate is achieved.

15.Remove added length of line from outlet side of carbonated water flow regulator. Connect carbonated water line, disconnected from carbonated water flow regulator in step 8 preceding, to regulator outlet.

16.Turn product blender tanks CO2 regulator, with 60-psi gage, adjusting screw in (clockwise) until gage registers pressure noted in step 7 preceding.

17.Pull relief valve on applicable product blender tank to purge air from tank, then close valve.

18.Connect Unit syrup inlet line to soft drink tank.

19.Press applicable ‘‘AUTO BLEND 1’’ or ‘‘AUTO BLEND 2’’ switch to fill product blender tank with product.

20.Open product shutoff valve that was closed in step 4 preceding.

21.Install side panel and lower front access panel by reversing removal procedure.

ADJUSTING CO2 REGULATORS

NOTE: To readjust CO2 regulator to a lower setting, loosen adjusting screw lock nut, then turn screw to the left (counterclockwise) until pressure gage reads 5-psi lower than new setting will be. Turn adjusting screw to the right (clockwise) until gage registers new setting, then tighten lock nut.

Primary CO2 Regulator.

(see Figure 2)

Adjust primary CO2 regulator by turning regulator adjusting screw to the right (clockwise) until regulator pressure reads 80 to 100-psig.

Product Blender Tanks Secondary CO2 Regulators.

(see Figures 2 and 6)

1.Remove Unit lower front access panel as instructed for access to product blender tanks secondary CO2 regulators.

2.Adjust product blender tanks secondary CO2 regulators, with 60-psi gages, by turning regulator adjusting screws to the right (clockwise) until gages reads 30-psig.

3.Install lower front access panel by reversing removal procedure.

Carbonator Secondary CO2 Regulator.

(see Figures 2 and 6)

1.Remove Unit lower front access panel as instructed for access to carbonator secondary CO2 regulator.

2.Adjust carbonator secondary CO2 regulator, with 100-psi gage, by turning regulator adjusting screw to the right (clockwise) until gage reads 60-psig.

3.Install lower front access panel by reversing removal procedure.

IMPORTANT: Carbonator tank secondary CO2 regulator must be adjusted 25-psi higher or more above product blender tanks secondary CO2 regulators pressure settings. Carbonated water and syrup pressures must be able to overcome and vent product blender tanks head pressures while tanks are filling with carbonated water and syrup. Carbonator tank secondary CO2 regulator not adjusted high enough will cause decreased flow of carbonated water into blender tanks which will increase brix of dispensed product.

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Contents This Document Contains Important Information FCB SOLID-STATE Post MIX DispenserTable of Contents Table of Contents cont’d Programming Main Menu Selection Onto Message Display Dispensing Valves Caged O-RINGS and Beaters Drive‘‘VIS READ’’ Actual Viscosity Readout of Product Troubleshooting Control Panel Switches and FaultServicing Carbonator Water Pump Double Liquid Check Replacing Freeze Cylinder Beater Drive Shaft BearingGeneric Flavor Tabs Service Tools ‘‘ERROR 1’’ or ‘‘ERROR2’’ Fault Message Goes on DuringFreeze Cylinder Automatic Defrost Cycle does not List of FiguresTotals Displayed Cycles and Hours Totals Menu List of Figures CONT’DList of Tables Unit Description General DescriptionDefrost Systems Theory of Operation‘‘WAKE UP’’ Wake UP Time ‘‘SLEEP’’ Sleep TimeManual Defrost System Automatic Defrost SystemFlow Diagram Identification of LOOSE-SHIPPED Parts Unpacking and InspectionDomestic Unit Installing Beaters Item 11 and Scraper Blades ItemElectrical Power Requirements Freeze Cylinder Cutaway View Export Unit Selecting LocationInstalling Drip Tray SUPPORTS, Drip TRAY, and CUP Rest Installing UnitInstalling Drip Tray Drain KIT Item Installing Primary CO2 Regulator Assembly on CO2 CylinderConnecting Plain Water Inlet Supply Line to Unit 50 or 60 HZ Operation and Beater Motor Select Connecting Electrical Power Circuit to UnitPreparation for Operation Connecting Soft Drink Tanks to Unit Syrup Systems Turning on Electrical Power to UnitTurning on CO2 Supply to Unit Turning on Plain Water Supply to UnitAdjusting Brix WATER-TO-SYRUP ‘‘RATIO’’ of Dispensed Product Setting ‘‘CLOCK’’ Time of DAY Adjusting Beater Motor Current Either SideProgramming ‘‘DEFROST’’ Automatic Settings Into Unit Filling Freeze Cylinders with Product‘‘VOLTAGE’’ Displayed Voltage Readout Displayed Error ConditionsDisplayed Error Conditions This page Left Blank Intentionally Control Panel Switches Control Panel Switches and Displayed MessagesControl Panel Display Messages ‘‘SECURITY SWITCH.’’Freeze Cylinders Manual or Automatic Defrost Systems Product Sample Valves Faceplate Relief ValvesProduct Shutoff Valves Primary CO2 RegulatorDrawing Operating CharacteristicsReplenishing Syrup Supply Operating UnitProduct Flavor Change Checking CO2 SupplyAdjustments Cleaning and SanitizingCleaning Condenser Coil Lubrication Programming Main Menu Selections Onto Message Display Cleaning CO2 GAS Check Valves Displayed Error ConditionsThis page Left Blank Intentionally Periodic Inspection Preparing Unit for SHIPPING, STORING, or RelocatingCarbonator Water Pump Motor Lower Front Access PanelCondenser Coil Access Panel 326142000 Operating Controls Unit Internal Components SELF-CLOSING Dispensing Valve Cleaning Condenser CoilAdjusting Carbonated Water Flow Rate Adjusting Plain Water Pressure RegulatorAdjusting CO2 Regulators Product Carbonation Adjustment ADJUSTMENTS, and Programming Main Menu Selections Into Unit Hidden Security Switch Message Display Setting Clock Time of DAYMenu Commands Programming Main Menu Selection Onto Message DisplayProgramming ‘‘DEFROST’’ Automatic Settings Into Unit Master and Relay Circuit Boards DIP Switch Functions Motor Selected Switch FunctionBeater Motor Select DIP Switch Message Point of Sale Display MessagesAdjusting VIS SET Product Viscosity of Dispensed Product ‘‘VOLTAGE’’ Displayed Voltage Readout Syrup Minutes Side Totals Menu Commands DescriptionBrix Displayed Error ConditionsSanitizing Syrup Systems Daily Cleaning of Unit326142000 326142000 Servicing Carbonator Water Pump Water Strainer Screen Yearly or After Water System DisruptionServicing Carbonator Water Pump Double Liquid Check Valve Replenishing CO2 Supply Syrup Flavor Change Water Strainer Screen and Double Liquid Check Valve Shutting Unit Down Cleaning CO2 GAS Check ValvesReplacing Freeze Cylinder Beater Drive Shaft Bearing Beater Drive Motor and Shaft Seal ASS’Y Replacement Installing Beater Drive Shaft Bearing ASS’YReplacing Beater Drive Shaft Seal ASS’Y Restoring Unit OperationDrive motor Replacing Freeze Cylinder Beater MotorAdjusting Carbonator Tank Liquid Level Carbonator Liquid Level Control Switch Adjustment Refrigeration Flow Diagram Wiring Dirgram Troubleshooting Control Panel Switches and Fault Messages Poorly Illuminated Display ONE or More Fault Control Panel SwitchesCannot be Deactivated Partial Message or Dull‘‘CO2 OUT’’ Fault Message ALL Fault Messages not‘‘H2O OUT’’ Fault Message Fault Message Goes onTroubleshooting Product Blender Tanks and Carbonators Troubleshooting Dispensed Product Service Tools Accessories and ToolsInstructed Generic Flavor TabsFCB SOLID-STATE POST-MIX Dispenser FCB POST-MIX Dispenser FCB POST-MIX Dispenser CONT’D FCB Flow Diagram FCB POST-MIX Dispenser By 1/2-In. Long Faceplate Assembly Dispensing Valve Assembly CO2 Regulator Assembly Carbonator Assembly Name Warranty This page Left Blank Intentionally One Cornelius Place Anoka, Minnesota 612 800

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