Cornelius 326142000 service manual Adjusting Brix WATER-TO-SYRUP ‘‘RATIO’’ of Dispensed Product

Page 42

ADJUSTING BRIX (WATER-TO-SYRUP) ‘‘RATIO’’ OF DISPENSED PRODUCT

(see Figures 2 and 6)

1.Remove Unit front lower access panel as instructed for access to product blender tanks secondary CO2 regulators and product sample valves.

2.Check product blender tanks secondary CO2 regulators, with 60-psi gages, for proper pressure settings which is set at 30-psi for best textured dispensed product. If adjustment is necessary, adjust as instructed.

3.Remove both Unit side panels as instructed for access to product shutoff valves located close to product blender tanks.

4.Close product shutoff valve in line between applicable product blender tank and associated freeze cylinder BRIX adjustment will be performed on.

5.Press applicable ‘‘FILL 1’’ or ‘‘FILL 2’’ switch to prevent more product from filling product blender tank.

6.Open applicable product blender tank product sample valve and take sample (approximately 6-ounces) of product in cup.

NOTE: Temperature compensated hand-type refractometers (P/N 511004000) are available from the Cornelius Company.

7.Check product BRIX with a temperature compensated hand-type refractometer. BRIX should read 13 ± 1. If BRIX is not within tolerance, adjust applicable white syrup flow regulator as follows:

A.Loosen jamb nut on applicable syrup flow regulator.

B.Turn syrup flow regulator adjusting screw to the left (counterclockwise) no more than 1/8-turn at a time to reduce syrup flow rate or turn screw to the right (clockwise) no more than 1/8-turn to increase flow rate.

C.Tighten jamb nut on syrup flow regulator, then lightly tap regulator to register adjustment.

8.Place container under applicable product sample valve. Open valve to purge product out of product blender tank, line, and valve, then close valve.

9.Press applicable ‘‘AUTO BLEND 1‘’ or ‘‘AUTO BLEND 2’’ switch to fill product blender tank 1/4-full of new batch of product. When product blender tank is 1/4-full of product, press applicable ‘‘FILL 1’’ or ‘‘FILL 2’’ switch to prevent more product from entering product blender tank.

10.Repeat steps 6 and 7 preceding to check product sample for BRIX.

11.Repeat steps 7 through 10 preceding until proper BRIX adjustment is achieved.

12.Open product shutoff valve in line between product blender tank and freeze cylinder.

13.Press applicable ‘‘AUTO BLEND 1’’ or ‘‘AUTO BLEND 2’’ switch.

14.Install Unit side panels and front lower access panel by reversing removal procedures.

PRODUCT CARBONATION ADJUSTMENT

(see Figures 2 and 6)

Carbonation of dispensed product can also be varied to suit consumer preference by adjusting Unit carbonator secondary CO2 regulator as follows:

IMPORTANT: Carbonator tank secondary CO2 regulator must be adjusted 25-psi higher or more above product blender tanks secondary CO2 regulators pressure settings. Carbonated water and syrup pressures must be able to overcome and vent product blender tanks head pressures while tanks are filling with carbonated water and syrup. Carbonator tank secondary CO2 regulator not adjusted high enough will cause decreased flow of carbonated water into blender tanks which will increase BRIX of dispensed product.

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Contents FCB SOLID-STATE Post MIX Dispenser This Document Contains Important InformationTable of Contents Table of Contents cont’d Dispensing Valves Caged O-RINGS and Beaters Drive Programming Main Menu Selection Onto Message DisplayServicing Carbonator Water Pump Double Liquid Check Troubleshooting Control Panel Switches and Fault‘‘VIS READ’’ Actual Viscosity Readout of Product Replacing Freeze Cylinder Beater Drive Shaft BearingFreeze Cylinder Automatic Defrost Cycle does not ‘‘ERROR 1’’ or ‘‘ERROR2’’ Fault Message Goes on DuringGeneric Flavor Tabs Service Tools List of FiguresList of Figures CONT’D List of TablesTotals Displayed Cycles and Hours Totals Menu General Description Unit DescriptionTheory of Operation Defrost SystemsManual Defrost System ‘‘SLEEP’’ Sleep Time‘‘WAKE UP’’ Wake UP Time Automatic Defrost SystemFlow Diagram Unpacking and Inspection Identification of LOOSE-SHIPPED PartsInstalling Beaters Item 11 and Scraper Blades Item Electrical Power RequirementsDomestic Unit Freeze Cylinder Cutaway View Selecting Location Export UnitInstalling Drip Tray Drain KIT Item Installing UnitInstalling Drip Tray SUPPORTS, Drip TRAY, and CUP Rest Installing Primary CO2 Regulator Assembly on CO2 CylinderConnecting Plain Water Inlet Supply Line to Unit Connecting Electrical Power Circuit to Unit Preparation for Operation50 or 60 HZ Operation and Beater Motor Select Turning on CO2 Supply to Unit Turning on Electrical Power to UnitConnecting Soft Drink Tanks to Unit Syrup Systems Turning on Plain Water Supply to UnitAdjusting Brix WATER-TO-SYRUP ‘‘RATIO’’ of Dispensed Product Programming ‘‘DEFROST’’ Automatic Settings Into Unit Adjusting Beater Motor Current Either SideSetting ‘‘CLOCK’’ Time of DAY Filling Freeze Cylinders with ProductDisplayed Error Conditions Displayed Error Conditions‘‘VOLTAGE’’ Displayed Voltage Readout This page Left Blank Intentionally Control Panel Switches and Displayed Messages Control Panel Switches‘‘SECURITY SWITCH.’’ Control Panel Display MessagesFreeze Cylinders Manual or Automatic Defrost Systems Product Shutoff Valves Faceplate Relief ValvesProduct Sample Valves Primary CO2 RegulatorOperating Characteristics DrawingProduct Flavor Change Operating UnitReplenishing Syrup Supply Checking CO2 SupplyCleaning and Sanitizing Cleaning Condenser Coil LubricationAdjustments Programming Main Menu Selections Onto Message Display Displayed Error Conditions Cleaning CO2 GAS Check ValvesThis page Left Blank Intentionally Preparing Unit for SHIPPING, STORING, or Relocating Periodic InspectionLower Front Access Panel Condenser Coil Access PanelCarbonator Water Pump Motor 326142000 Operating Controls Unit Internal Components Cleaning Condenser Coil SELF-CLOSING Dispensing ValveAdjusting Plain Water Pressure Regulator Adjusting Carbonated Water Flow RateAdjusting CO2 Regulators Product Carbonation Adjustment ADJUSTMENTS, and Programming Main Menu Selections Into Unit Menu Commands Setting Clock Time of DAYHidden Security Switch Message Display Programming Main Menu Selection Onto Message DisplayProgramming ‘‘DEFROST’’ Automatic Settings Into Unit Master and Relay Circuit Boards Beater Motor Select DIP Switch Message Switch FunctionDIP Switch Functions Motor Selected Point of Sale Display MessagesAdjusting VIS SET Product Viscosity of Dispensed Product ‘‘VOLTAGE’’ Displayed Voltage Readout Totals Menu Commands Description Syrup Minutes SideDisplayed Error Conditions BrixDaily Cleaning of Unit Sanitizing Syrup Systems326142000 326142000 Yearly or After Water System Disruption Servicing Carbonator Water Pump Water Strainer ScreenServicing Carbonator Water Pump Double Liquid Check Valve Replenishing CO2 Supply Syrup Flavor Change Water Strainer Screen and Double Liquid Check Valve Cleaning CO2 GAS Check Valves Replacing Freeze Cylinder Beater Drive Shaft BearingShutting Unit Down Installing Beater Drive Shaft Bearing ASS’Y Beater Drive Motor and Shaft Seal ASS’Y ReplacementRestoring Unit Operation Replacing Beater Drive Shaft Seal ASS’YReplacing Freeze Cylinder Beater Motor Drive motorAdjusting Carbonator Tank Liquid Level Carbonator Liquid Level Control Switch Adjustment Refrigeration Flow Diagram Wiring Dirgram Troubleshooting Control Panel Switches and Fault Messages Cannot be Deactivated Control Panel SwitchesPoorly Illuminated Display ONE or More Fault Partial Message or Dull‘‘H2O OUT’’ Fault Message ALL Fault Messages not‘‘CO2 OUT’’ Fault Message Fault Message Goes onTroubleshooting Product Blender Tanks and Carbonators Troubleshooting Dispensed Product Instructed Accessories and ToolsService Tools Generic Flavor TabsFCB SOLID-STATE POST-MIX Dispenser FCB POST-MIX Dispenser FCB POST-MIX Dispenser CONT’D FCB Flow Diagram FCB POST-MIX Dispenser By 1/2-In. Long Faceplate Assembly Dispensing Valve Assembly CO2 Regulator Assembly Carbonator Assembly Name Warranty This page Left Blank Intentionally One Cornelius Place Anoka, Minnesota 612 800

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