Cornelius 326142000 service manual Yearly or After Water System Disruption

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36.After carbonator water pump cycles off, intermittently pull and release No. 1 freeze cylinder faceplate relief valve. This bleeds CO2 from freeze cylinder and allows product to enter and fill cylinder.

37.Open No. 2 product blender tank product shutoff valve.

38.Press both ‘‘AUTO 1’’ and ‘‘AUTO 2‘’ switches to start both freeze cylinders beaters and refrigeration system. Product will be ready for dispensing in approximately 10-minutes.

39.Install right-hand side panel and front lower access panel by reversing removal procedure.

INDEX

PART

 

NO

NO

NAME

 

 

 

1

317965000

Retainer

2

312196000

Spring

3

312419000

Ball

4

312415000

Washer, .300 I.D.

5

312418000

Quad Ring

6

317963000

Body

 

 

 

*Install new ball seat each servicing.

FIGURE 11. LIQUID CHECK VALVE ASSEMBLY

YEARLY OR AFTER WATER SYSTEM DISRUPTION)

WARNING: The carbonator water pump water strainer screen and double liquid check valve must be Inspected and serviced after any disruptions (plumbing work, earthquake, etc.) to the water supply system, and at least once a year under normal circumstances,

Water pump with no strainer screen or defective screen would allow foreign particles to foul the double liquid check valves. CO2 gas could then back flow into water system and create health hazard in water system.

SERVICING CARBONATOR WATER PUMP WATER STRAINER SCREEN

(see Figure 12)

1.Press ‘‘OFF 1’’ and ‘‘OFF 2’’ switches to stop freeze cylinders beaters and refrigeration systems.

2.Disconnect electrical power from Unit.

3.Close CO2 cylinder and water inlet supply line shutoff valve.

326142000

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Contents This Document Contains Important Information FCB SOLID-STATE Post MIX DispenserTable of Contents Table of Contents cont’d Programming Main Menu Selection Onto Message Display Dispensing Valves Caged O-RINGS and Beaters DriveReplacing Freeze Cylinder Beater Drive Shaft Bearing Troubleshooting Control Panel Switches and Fault‘‘VIS READ’’ Actual Viscosity Readout of Product Servicing Carbonator Water Pump Double Liquid CheckList of Figures ‘‘ERROR 1’’ or ‘‘ERROR2’’ Fault Message Goes on DuringGeneric Flavor Tabs Service Tools Freeze Cylinder Automatic Defrost Cycle does notList of Tables List of Figures CONT’DTotals Displayed Cycles and Hours Totals Menu Unit Description General DescriptionDefrost Systems Theory of OperationAutomatic Defrost System ‘‘SLEEP’’ Sleep Time‘‘WAKE UP’’ Wake UP Time Manual Defrost SystemFlow Diagram Identification of LOOSE-SHIPPED Parts Unpacking and InspectionElectrical Power Requirements Installing Beaters Item 11 and Scraper Blades ItemDomestic Unit Freeze Cylinder Cutaway View Export Unit Selecting LocationInstalling Primary CO2 Regulator Assembly on CO2 Cylinder Installing UnitInstalling Drip Tray SUPPORTS, Drip TRAY, and CUP Rest Installing Drip Tray Drain KIT ItemConnecting Plain Water Inlet Supply Line to Unit Preparation for Operation Connecting Electrical Power Circuit to Unit50 or 60 HZ Operation and Beater Motor Select Turning on Plain Water Supply to Unit Turning on Electrical Power to UnitConnecting Soft Drink Tanks to Unit Syrup Systems Turning on CO2 Supply to UnitAdjusting Brix WATER-TO-SYRUP ‘‘RATIO’’ of Dispensed Product Filling Freeze Cylinders with Product Adjusting Beater Motor Current Either SideSetting ‘‘CLOCK’’ Time of DAY Programming ‘‘DEFROST’’ Automatic Settings Into UnitDisplayed Error Conditions Displayed Error Conditions‘‘VOLTAGE’’ Displayed Voltage Readout This page Left Blank Intentionally Control Panel Switches Control Panel Switches and Displayed MessagesControl Panel Display Messages ‘‘SECURITY SWITCH.’’Freeze Cylinders Manual or Automatic Defrost Systems Primary CO2 Regulator Faceplate Relief ValvesProduct Sample Valves Product Shutoff ValvesDrawing Operating CharacteristicsChecking CO2 Supply Operating UnitReplenishing Syrup Supply Product Flavor ChangeCleaning Condenser Coil Lubrication Cleaning and SanitizingAdjustments Programming Main Menu Selections Onto Message Display Cleaning CO2 GAS Check Valves Displayed Error ConditionsThis page Left Blank Intentionally Periodic Inspection Preparing Unit for SHIPPING, STORING, or RelocatingCondenser Coil Access Panel Lower Front Access PanelCarbonator Water Pump Motor 326142000 Operating Controls Unit Internal Components SELF-CLOSING Dispensing Valve Cleaning Condenser CoilAdjusting Carbonated Water Flow Rate Adjusting Plain Water Pressure RegulatorAdjusting CO2 Regulators Product Carbonation Adjustment ADJUSTMENTS, and Programming Main Menu Selections Into Unit Programming Main Menu Selection Onto Message Display Setting Clock Time of DAYHidden Security Switch Message Display Menu CommandsProgramming ‘‘DEFROST’’ Automatic Settings Into Unit Master and Relay Circuit Boards Point of Sale Display Messages Switch FunctionDIP Switch Functions Motor Selected Beater Motor Select DIP Switch MessageAdjusting VIS SET Product Viscosity of Dispensed Product ‘‘VOLTAGE’’ Displayed Voltage Readout Syrup Minutes Side Totals Menu Commands DescriptionBrix Displayed Error ConditionsSanitizing Syrup Systems Daily Cleaning of Unit326142000 326142000 Servicing Carbonator Water Pump Water Strainer Screen Yearly or After Water System DisruptionServicing Carbonator Water Pump Double Liquid Check Valve Replenishing CO2 Supply Syrup Flavor Change Water Strainer Screen and Double Liquid Check Valve Replacing Freeze Cylinder Beater Drive Shaft Bearing Cleaning CO2 GAS Check ValvesShutting Unit Down Beater Drive Motor and Shaft Seal ASS’Y Replacement Installing Beater Drive Shaft Bearing ASS’YReplacing Beater Drive Shaft Seal ASS’Y Restoring Unit OperationDrive motor Replacing Freeze Cylinder Beater MotorAdjusting Carbonator Tank Liquid Level Carbonator Liquid Level Control Switch Adjustment Refrigeration Flow Diagram Wiring Dirgram Troubleshooting Control Panel Switches and Fault Messages Partial Message or Dull Control Panel SwitchesPoorly Illuminated Display ONE or More Fault Cannot be DeactivatedFault Message Goes on ALL Fault Messages not‘‘CO2 OUT’’ Fault Message ‘‘H2O OUT’’ Fault MessageTroubleshooting Product Blender Tanks and Carbonators Troubleshooting Dispensed Product Generic Flavor Tabs Accessories and ToolsService Tools InstructedFCB SOLID-STATE POST-MIX Dispenser FCB POST-MIX Dispenser FCB POST-MIX Dispenser CONT’D FCB Flow Diagram FCB POST-MIX Dispenser By 1/2-In. Long Faceplate Assembly Dispensing Valve Assembly CO2 Regulator Assembly Carbonator Assembly Name Warranty This page Left Blank Intentionally One Cornelius Place Anoka, Minnesota 612 800

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