Cornelius 326142000 Filling Freeze Cylinders with Product, Setting ‘‘CLOCK’’ Time of DAY

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NOTE: Syrup systems may be sanitized at this time as instructed.

FILLING FREEZE CYLINDERS WITH PRODUCT

1.Open product shutoff valves, located in lines leading from product blender tanks to freeze cylinders.

2.Press ‘‘AUTO BLEND 1’’ and ‘‘AUTO BLEND 2’’ switches to begin filling freeze cylinders. Open freeze cylinders faceplates relief valves to bleed air from cylinders while filling with product, then close valves. Do not relieve freeze cylinder pressure too fast or product will foam excessively in cylinder and lose carbonation.

ADJUSTING BEATER MOTOR CURRENT (EITHER SIDE)

1.Remove four screws securing upper control box cover, then remove cover for access to master circuit board inside control box.

2.Adjust beaters motors currents as instructed in SERVICE AND MAINTENANCE SECTION.

PROGRAMMING MAIN MENU SELECTIONS ONTO MESSAGE DISPLAY

The MAIN MENU SELECTIONS (see Table 4) may be brought up on message display as instructed in

SERVICE AND MAINTENANCE SECTION.

SETTING ‘‘CLOCK’’ (TIME OF DAY)

NOTE: ‘‘CLOCK’’ (TIME OF DAY) must be programmed into Unit before ‘‘DEFROST’’ (AUTOMATIC), ‘‘SLEEP’’ (SLEEP TIME), and ‘‘WAKE UP’’ (WAKE UP TIME) can be programmed into the Unit.

Program ‘‘CLOCK’’ (TIME OF DAY) into Unit as instructed in SERVICE AND MAINTENANCE SECTION.

PROGRAMMING ‘‘DEFROST’’ (AUTOMATIC) SETTINGS INTO UNIT

The automatic defrost system may be programmed into the Unit to occur up to nine different times during a day with a minimum of two hours between defrost time settings. Program automatic defrost time settings into the Unit as instructed in SERVICE AND MAINTENANCE SECTION.

PROGRAMMING ‘‘SLEEP’’ (SLEEP TIME) INTO UNIT

‘‘SLEEP’’ (SLEEP TIME) may be programmed into Unit to occur any time of the day after the Unit automatic defrost cycle has occurred. Unit will shut down (go into sleep time) and will not wake up (return to normal operation) until programmed ‘‘WAKE UP’’ (WAKE UP TIME) has occurred. Program ‘‘SLEEP’’ (SLEEP TIME) into Unit as instructed in SERVICE AND MAINTENANCE SECTION.

PROGRAMMING ‘‘WAKE UP’’ (WAKE UP) TIME INTO UNIT

‘‘WAKE UP’’ (WAKE UP TIME) May be programmed into Unit to occur any time of the day to wake Unit up (return to normal operation) after‘‘sleep time’’ has occurred. Program ‘‘WAKE UP’’ into Unit as instructed in

SERVICE AND MAINTENANCE SECTION.

PROGRAMMING POINT OF SALE MESSAGE DISPLAY

Three point of sale display messages are available to choose from and may be programmed into Unit by placing No. 1, No. 2, and No. 3 switches on DIP SWITCH assembly on master circuit board in appropriate positions. Program point of sale display messages into Unit as instructed in SERVICE AND MAINTENANCE SECTION.

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Contents This Document Contains Important Information FCB SOLID-STATE Post MIX DispenserTable of Contents Table of Contents cont’d Programming Main Menu Selection Onto Message Display Dispensing Valves Caged O-RINGS and Beaters Drive‘‘VIS READ’’ Actual Viscosity Readout of Product Troubleshooting Control Panel Switches and FaultServicing Carbonator Water Pump Double Liquid Check Replacing Freeze Cylinder Beater Drive Shaft BearingGeneric Flavor Tabs Service Tools ‘‘ERROR 1’’ or ‘‘ERROR2’’ Fault Message Goes on DuringFreeze Cylinder Automatic Defrost Cycle does not List of FiguresList of Figures CONT’D List of TablesTotals Displayed Cycles and Hours Totals Menu Unit Description General DescriptionDefrost Systems Theory of Operation‘‘WAKE UP’’ Wake UP Time ‘‘SLEEP’’ Sleep TimeManual Defrost System Automatic Defrost SystemFlow Diagram Identification of LOOSE-SHIPPED Parts Unpacking and InspectionInstalling Beaters Item 11 and Scraper Blades Item Electrical Power RequirementsDomestic Unit Freeze Cylinder Cutaway View Export Unit Selecting LocationInstalling Drip Tray SUPPORTS, Drip TRAY, and CUP Rest Installing UnitInstalling Drip Tray Drain KIT Item Installing Primary CO2 Regulator Assembly on CO2 CylinderConnecting Plain Water Inlet Supply Line to Unit Connecting Electrical Power Circuit to Unit Preparation for Operation50 or 60 HZ Operation and Beater Motor Select Connecting Soft Drink Tanks to Unit Syrup Systems Turning on Electrical Power to UnitTurning on CO2 Supply to Unit Turning on Plain Water Supply to UnitAdjusting Brix WATER-TO-SYRUP ‘‘RATIO’’ of Dispensed Product Setting ‘‘CLOCK’’ Time of DAY Adjusting Beater Motor Current Either SideProgramming ‘‘DEFROST’’ Automatic Settings Into Unit Filling Freeze Cylinders with ProductDisplayed Error Conditions Displayed Error Conditions‘‘VOLTAGE’’ Displayed Voltage Readout This page Left Blank Intentionally Control Panel Switches Control Panel Switches and Displayed MessagesControl Panel Display Messages ‘‘SECURITY SWITCH.’’Freeze Cylinders Manual or Automatic Defrost Systems Product Sample Valves Faceplate Relief ValvesProduct Shutoff Valves Primary CO2 RegulatorDrawing Operating CharacteristicsReplenishing Syrup Supply Operating UnitProduct Flavor Change Checking CO2 SupplyCleaning and Sanitizing Cleaning Condenser Coil LubricationAdjustments Programming Main Menu Selections Onto Message Display Cleaning CO2 GAS Check Valves Displayed Error ConditionsThis page Left Blank Intentionally Periodic Inspection Preparing Unit for SHIPPING, STORING, or RelocatingLower Front Access Panel Condenser Coil Access PanelCarbonator Water Pump Motor 326142000 Operating Controls Unit Internal Components SELF-CLOSING Dispensing Valve Cleaning Condenser CoilAdjusting Carbonated Water Flow Rate Adjusting Plain Water Pressure RegulatorAdjusting CO2 Regulators Product Carbonation Adjustment ADJUSTMENTS, and Programming Main Menu Selections Into Unit Hidden Security Switch Message Display Setting Clock Time of DAYMenu Commands Programming Main Menu Selection Onto Message DisplayProgramming ‘‘DEFROST’’ Automatic Settings Into Unit Master and Relay Circuit Boards DIP Switch Functions Motor Selected Switch FunctionBeater Motor Select DIP Switch Message Point of Sale Display MessagesAdjusting VIS SET Product Viscosity of Dispensed Product ‘‘VOLTAGE’’ Displayed Voltage Readout Syrup Minutes Side Totals Menu Commands DescriptionBrix Displayed Error ConditionsSanitizing Syrup Systems Daily Cleaning of Unit326142000 326142000 Servicing Carbonator Water Pump Water Strainer Screen Yearly or After Water System DisruptionServicing Carbonator Water Pump Double Liquid Check Valve Replenishing CO2 Supply Syrup Flavor Change Water Strainer Screen and Double Liquid Check Valve Cleaning CO2 GAS Check Valves Replacing Freeze Cylinder Beater Drive Shaft BearingShutting Unit Down Beater Drive Motor and Shaft Seal ASS’Y Replacement Installing Beater Drive Shaft Bearing ASS’YReplacing Beater Drive Shaft Seal ASS’Y Restoring Unit OperationDrive motor Replacing Freeze Cylinder Beater MotorAdjusting Carbonator Tank Liquid Level Carbonator Liquid Level Control Switch Adjustment Refrigeration Flow Diagram Wiring Dirgram Troubleshooting Control Panel Switches and Fault Messages Poorly Illuminated Display ONE or More Fault Control Panel SwitchesCannot be Deactivated Partial Message or Dull‘‘CO2 OUT’’ Fault Message ALL Fault Messages not‘‘H2O OUT’’ Fault Message Fault Message Goes onTroubleshooting Product Blender Tanks and Carbonators Troubleshooting Dispensed Product Service Tools Accessories and ToolsInstructed Generic Flavor TabsFCB SOLID-STATE POST-MIX Dispenser FCB POST-MIX Dispenser FCB POST-MIX Dispenser CONT’D FCB Flow Diagram FCB POST-MIX Dispenser By 1/2-In. Long Faceplate Assembly Dispensing Valve Assembly CO2 Regulator Assembly Carbonator Assembly Name Warranty This page Left Blank Intentionally One Cornelius Place Anoka, Minnesota 612 800

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