Cornelius 326142000 service manual Replacing Freeze Cylinder Beater Motor, Drive motor

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2. Sanitize syrup system as instructed in CLEANING AND SANITIZING.

REPLACING FREEZE CYLINDER BEATER MOTOR

(see Figure 6 and 14 )

NOTE: Use Beater Drive Shaft Assembly Alignment Tool Kit (P/N 0726) when installing beater drive shaft assembly.

1.Press ‘‘OFF 1’’ and ‘‘OFF 2’’ control switches to stop refrigeration system and beaters motors.

2.Disconnect electrical power from Unit.

3.Remove back and side panels as instructed.

4.Tag beater drive motor electrical wiring for identification, then disconnect wiring from motor terminal block on Unit frame.

5.Remove hex nuts and lockwashers securing beater drive motor to Unit frame.

6.Very carefully, remove old beater drive motor from Unit. BE CAREFUL NOT TO LOSE PLASTIC COUPLER LOCATED BETWEEN BEATER DRIVE MOTOR SHAFT COUPLING AND BEATER DRIVE SHAFT ASSEMBLY COUPLING.

7.Very carefully, pull old beater drive motor out of Unit. BE CAREFUL NOT TO LOSE PLASTIC COUPLER LOCATED BETWEEN BEATER DRIVE MOTOR SHAFT COUPLING AND BEATER DRIVE SHAFT ASSEMBLY COUPLING.

8.Note how far beater drive motor shaft protrudes inside coupling. Using allen wrench, loosen allen head setscrew in coupling, then remove coupling from motor shaft.

9.Install coupling on new beater drive motor shaft, then tighten allen head setscrew securely. MAKE SURE COUPLING IS INSTALLED ON MOTOR SHAFT SAME DISTANCE AS NOTED IN STEP 8 preceding.

CAUTION: The new beater drive motor is provided with a gear box vent that is plugged with a hex-Socket plug to prevent oil from leaking out of the gear box. After beater drive motor has been installed, remove hex-socket plug and install vent plug loose-shipped with beater

drive motor.

10.Determine which beater drive motor gear box vent hole will be in ‘‘up’’ position when motor is in installed position.

11.Remove hex-socket plug from vent hole and install loose-shipped vent plug. DO NOT LAY MOTOR IN POSITION THAT WILL ALLOW OIL TO LEAK OUT OF GEAR BOX THROUGH VENT PLUG.

12.Place plastic power coupler in beater drive motor shaft coupling. TAPE POWER COUPLER TO MOTOR SHAFT COUPLING TO PREVENT COUPLER FROM FALLING OUT DURING INSTALLATION OF MOTOR IN UNIT.

13.Very carefully, slide beater drive motor shaft through hole in Unit frame up to coupling on end of beater drive shaft assembly.

14.Engage plastic coupler, on end of beater drive motor shaft, in coupling on end of beater drive shaft assembly.

15.Secure beater drive motor to Unit frame with bolts and lockwashers.

16.Connect electrical wiring to beater drive motor terminals, then install access cover plate on motor.

17.Install back and side panels.

18.Connect electrical power to Unit.

19.Press ‘‘AUTO BLEND 1’’ and ‘‘AUTO BLEND 2’’ control switches, then press ‘‘AUTO 1’’ and ‘‘AUTO 2’’ switches to start freeze cylinders beaters and refrigeration system.

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Contents This Document Contains Important Information FCB SOLID-STATE Post MIX DispenserTable of Contents Table of Contents cont’d Programming Main Menu Selection Onto Message Display Dispensing Valves Caged O-RINGS and Beaters DriveReplacing Freeze Cylinder Beater Drive Shaft Bearing Troubleshooting Control Panel Switches and Fault‘‘VIS READ’’ Actual Viscosity Readout of Product Servicing Carbonator Water Pump Double Liquid CheckList of Figures ‘‘ERROR 1’’ or ‘‘ERROR2’’ Fault Message Goes on DuringGeneric Flavor Tabs Service Tools Freeze Cylinder Automatic Defrost Cycle does notList of Figures CONT’D List of TablesTotals Displayed Cycles and Hours Totals Menu Unit Description General DescriptionDefrost Systems Theory of OperationAutomatic Defrost System ‘‘SLEEP’’ Sleep Time‘‘WAKE UP’’ Wake UP Time Manual Defrost SystemFlow Diagram Identification of LOOSE-SHIPPED Parts Unpacking and InspectionInstalling Beaters Item 11 and Scraper Blades Item Electrical Power RequirementsDomestic Unit Freeze Cylinder Cutaway View Export Unit Selecting LocationInstalling Primary CO2 Regulator Assembly on CO2 Cylinder Installing UnitInstalling Drip Tray SUPPORTS, Drip TRAY, and CUP Rest Installing Drip Tray Drain KIT ItemConnecting Plain Water Inlet Supply Line to Unit Connecting Electrical Power Circuit to Unit Preparation for Operation50 or 60 HZ Operation and Beater Motor Select Turning on Plain Water Supply to Unit Turning on Electrical Power to UnitConnecting Soft Drink Tanks to Unit Syrup Systems Turning on CO2 Supply to UnitAdjusting Brix WATER-TO-SYRUP ‘‘RATIO’’ of Dispensed Product Filling Freeze Cylinders with Product Adjusting Beater Motor Current Either SideSetting ‘‘CLOCK’’ Time of DAY Programming ‘‘DEFROST’’ Automatic Settings Into UnitDisplayed Error Conditions Displayed Error Conditions‘‘VOLTAGE’’ Displayed Voltage Readout This page Left Blank Intentionally Control Panel Switches Control Panel Switches and Displayed MessagesControl Panel Display Messages ‘‘SECURITY SWITCH.’’Freeze Cylinders Manual or Automatic Defrost Systems Primary CO2 Regulator Faceplate Relief ValvesProduct Sample Valves Product Shutoff ValvesDrawing Operating CharacteristicsChecking CO2 Supply Operating UnitReplenishing Syrup Supply Product Flavor ChangeCleaning and Sanitizing Cleaning Condenser Coil LubricationAdjustments Programming Main Menu Selections Onto Message Display Cleaning CO2 GAS Check Valves Displayed Error ConditionsThis page Left Blank Intentionally Periodic Inspection Preparing Unit for SHIPPING, STORING, or RelocatingLower Front Access Panel Condenser Coil Access PanelCarbonator Water Pump Motor 326142000 Operating Controls Unit Internal Components SELF-CLOSING Dispensing Valve Cleaning Condenser CoilAdjusting Carbonated Water Flow Rate Adjusting Plain Water Pressure RegulatorAdjusting CO2 Regulators Product Carbonation Adjustment ADJUSTMENTS, and Programming Main Menu Selections Into Unit Programming Main Menu Selection Onto Message Display Setting Clock Time of DAYHidden Security Switch Message Display Menu CommandsProgramming ‘‘DEFROST’’ Automatic Settings Into Unit Master and Relay Circuit Boards Point of Sale Display Messages Switch FunctionDIP Switch Functions Motor Selected Beater Motor Select DIP Switch MessageAdjusting VIS SET Product Viscosity of Dispensed Product ‘‘VOLTAGE’’ Displayed Voltage Readout Syrup Minutes Side Totals Menu Commands DescriptionBrix Displayed Error ConditionsSanitizing Syrup Systems Daily Cleaning of Unit326142000 326142000 Servicing Carbonator Water Pump Water Strainer Screen Yearly or After Water System DisruptionServicing Carbonator Water Pump Double Liquid Check Valve Replenishing CO2 Supply Syrup Flavor Change Water Strainer Screen and Double Liquid Check Valve Cleaning CO2 GAS Check Valves Replacing Freeze Cylinder Beater Drive Shaft BearingShutting Unit Down Beater Drive Motor and Shaft Seal ASS’Y Replacement Installing Beater Drive Shaft Bearing ASS’YReplacing Beater Drive Shaft Seal ASS’Y Restoring Unit OperationDrive motor Replacing Freeze Cylinder Beater MotorAdjusting Carbonator Tank Liquid Level Carbonator Liquid Level Control Switch Adjustment Refrigeration Flow Diagram Wiring Dirgram Troubleshooting Control Panel Switches and Fault Messages Partial Message or Dull Control Panel SwitchesPoorly Illuminated Display ONE or More Fault Cannot be DeactivatedFault Message Goes on ALL Fault Messages not‘‘CO2 OUT’’ Fault Message ‘‘H2O OUT’’ Fault MessageTroubleshooting Product Blender Tanks and Carbonators Troubleshooting Dispensed Product Generic Flavor Tabs Accessories and ToolsService Tools InstructedFCB SOLID-STATE POST-MIX Dispenser FCB POST-MIX Dispenser FCB POST-MIX Dispenser CONT’D FCB Flow Diagram FCB POST-MIX Dispenser By 1/2-In. Long Faceplate Assembly Dispensing Valve Assembly CO2 Regulator Assembly Carbonator Assembly Name Warranty This page Left Blank Intentionally One Cornelius Place Anoka, Minnesota 612 800

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