Cornelius 326142000 service manual

Page 54

17.Press ‘‘AUTO BLEND 1’’ switch to fill No. 1 product blender tank with sanitizing solution. Carbonator water pump will start and begin pumping carbonated water into product blender tank which will dilute sanitizing solution also entering tank.

18.After carbonator water pump cycles off, completely fill No. 1 freeze cylinder with sanitizing solution by repeatedly pulling and releasing relief valve knob on freeze cylinder faceplate and until sanitizing solution comes out of relief valve port. Open dispensing valve until sanitizing solution flows from valve, then close valve. Open product blender tank sample valve until sanitizing solution flows from valve, then close valve.

19.Press ‘‘WASH 1’’ switch to start No. 1 freeze cylinder beater. Allow sanitizing solution to remain in freeze cylinder for no less than 10 and no more than 15-minutes (max) contact time.

20.When sanitizing solution contact time has elapsed, press ‘‘OFF 1’’ switch to stop No. 1 freeze cylinder beater.

21.Hold appropriate container under dispensing valve and dispense until soft drink tank containing sanitizing solution is empty and all sanitizing solution has been dispensed from freeze cylinder. As sanitizing solution level lowers in freeze cylinder, partially close valve to avoid spurting. Dispose of sanitizing solution in a safe way.

22.Place waste container under No. 1 system product sample valve. Slowly open valve and purge remaining sanitizing solution out of product blender tank, then close valve.

23.Disconnect empty sanitizing solution tank from No. 1 syrup system.

24.Connect soft drink tank containing syrup into No. 1 syrup system.

WARNING: Flush residual sanitizing solution from syrup system as instructed. Residual solution left in system could create a heath hazard.

25.Press ‘‘FILL 1’’ switch to fill No. 1 syrup system syrup float switch with syrup. ‘‘SYRUP 1’’ fault message on message display will go out indicating syrup float switch has been filled with syrup.

26.Press ‘‘AUTO BLEND 1’’ switch to fill No. 1 Product blender tank with product. Carbonator water pump will start and begin pumping carbonated water into product blender tank along with syrup to make product.

27.After carbonator water pump cycles off, completely fill No. 1 freeze cylinder with product by repeatedly pulling and releasing faceplate relief valve and until product comes out of relief valve port. Open dispensing valve until product flows from valve, then close valve. Open No. 1 system product sample valve until product flows from valve, then close valve.

28.Press ‘‘WASH 1’’ switch to start No. 1 freeze cylinder beater. Allow beater to operate for five minutes, then press ‘‘OFF 1’’ switch to stop beater.

29.Disconnect soft drink tank containing syrup from No. 1 syrup system.

30.Connect clean empty soft drink tank into No. 1 syrup system.

31.Hold appropriate container under dispensing valve and dispense until all Product has been dispensed from freeze cylinder. As product level lowers in freeze cylinder, partially close valve to avoid spurting.

32.Place waste container under No. 1 system product sample valve. Slowly open valve and purge remaining product out of product blender tank.

33.Disconnect empty soft drink tank from No. 1 syrup system and install tank containing syrup.

34.Press ‘‘FILL 1’’ switch to fill No. 1 syrup system syrup float switch with syrup. ‘‘SYRUP 1’’ fault message on message display will go out indicating syrup float switch has been filled with syrup.

35.Press ‘‘AUTO BLEND 1’’ switch to fill No. 1 product blender tank with product. Carbonator water pump will start and begin pumping carbonated water into product blender tank along with syrup to make product.

CAUTION: Do not relieve freeze cylinder pressure too fast or product will foam excessively in cylinder and lose carbonation.

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326142000

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Contents FCB SOLID-STATE Post MIX Dispenser This Document Contains Important InformationTable of Contents Table of Contents cont’d Dispensing Valves Caged O-RINGS and Beaters Drive Programming Main Menu Selection Onto Message DisplayServicing Carbonator Water Pump Double Liquid Check Troubleshooting Control Panel Switches and Fault‘‘VIS READ’’ Actual Viscosity Readout of Product Replacing Freeze Cylinder Beater Drive Shaft BearingFreeze Cylinder Automatic Defrost Cycle does not ‘‘ERROR 1’’ or ‘‘ERROR2’’ Fault Message Goes on DuringGeneric Flavor Tabs Service Tools List of FiguresList of Figures CONT’D List of TablesTotals Displayed Cycles and Hours Totals Menu General Description Unit DescriptionTheory of Operation Defrost SystemsManual Defrost System ‘‘SLEEP’’ Sleep Time‘‘WAKE UP’’ Wake UP Time Automatic Defrost SystemFlow Diagram Unpacking and Inspection Identification of LOOSE-SHIPPED PartsInstalling Beaters Item 11 and Scraper Blades Item Electrical Power RequirementsDomestic Unit Freeze Cylinder Cutaway View Selecting Location Export UnitInstalling Drip Tray Drain KIT Item Installing UnitInstalling Drip Tray SUPPORTS, Drip TRAY, and CUP Rest Installing Primary CO2 Regulator Assembly on CO2 CylinderConnecting Plain Water Inlet Supply Line to Unit Connecting Electrical Power Circuit to Unit Preparation for Operation50 or 60 HZ Operation and Beater Motor Select Turning on CO2 Supply to Unit Turning on Electrical Power to UnitConnecting Soft Drink Tanks to Unit Syrup Systems Turning on Plain Water Supply to UnitAdjusting Brix WATER-TO-SYRUP ‘‘RATIO’’ of Dispensed Product Programming ‘‘DEFROST’’ Automatic Settings Into Unit Adjusting Beater Motor Current Either SideSetting ‘‘CLOCK’’ Time of DAY Filling Freeze Cylinders with ProductDisplayed Error Conditions Displayed Error Conditions‘‘VOLTAGE’’ Displayed Voltage Readout This page Left Blank Intentionally Control Panel Switches and Displayed Messages Control Panel Switches‘‘SECURITY SWITCH.’’ Control Panel Display MessagesFreeze Cylinders Manual or Automatic Defrost Systems Product Shutoff Valves Faceplate Relief ValvesProduct Sample Valves Primary CO2 RegulatorOperating Characteristics DrawingProduct Flavor Change Operating UnitReplenishing Syrup Supply Checking CO2 SupplyCleaning and Sanitizing Cleaning Condenser Coil LubricationAdjustments Programming Main Menu Selections Onto Message Display Displayed Error Conditions Cleaning CO2 GAS Check ValvesThis page Left Blank Intentionally Preparing Unit for SHIPPING, STORING, or Relocating Periodic InspectionLower Front Access Panel Condenser Coil Access PanelCarbonator Water Pump Motor 326142000 Operating Controls Unit Internal Components Cleaning Condenser Coil SELF-CLOSING Dispensing ValveAdjusting Plain Water Pressure Regulator Adjusting Carbonated Water Flow RateAdjusting CO2 Regulators Product Carbonation Adjustment ADJUSTMENTS, and Programming Main Menu Selections Into Unit Menu Commands Setting Clock Time of DAYHidden Security Switch Message Display Programming Main Menu Selection Onto Message DisplayProgramming ‘‘DEFROST’’ Automatic Settings Into Unit Master and Relay Circuit Boards Beater Motor Select DIP Switch Message Switch FunctionDIP Switch Functions Motor Selected Point of Sale Display MessagesAdjusting VIS SET Product Viscosity of Dispensed Product ‘‘VOLTAGE’’ Displayed Voltage Readout Totals Menu Commands Description Syrup Minutes SideDisplayed Error Conditions BrixDaily Cleaning of Unit Sanitizing Syrup Systems326142000 326142000 Yearly or After Water System Disruption Servicing Carbonator Water Pump Water Strainer ScreenServicing Carbonator Water Pump Double Liquid Check Valve Replenishing CO2 Supply Syrup Flavor Change Water Strainer Screen and Double Liquid Check Valve Cleaning CO2 GAS Check Valves Replacing Freeze Cylinder Beater Drive Shaft BearingShutting Unit Down Installing Beater Drive Shaft Bearing ASS’Y Beater Drive Motor and Shaft Seal ASS’Y ReplacementRestoring Unit Operation Replacing Beater Drive Shaft Seal ASS’YReplacing Freeze Cylinder Beater Motor Drive motorAdjusting Carbonator Tank Liquid Level Carbonator Liquid Level Control Switch Adjustment Refrigeration Flow Diagram Wiring Dirgram Troubleshooting Control Panel Switches and Fault Messages Cannot be Deactivated Control Panel SwitchesPoorly Illuminated Display ONE or More Fault Partial Message or Dull‘‘H2O OUT’’ Fault Message ALL Fault Messages not‘‘CO2 OUT’’ Fault Message Fault Message Goes onTroubleshooting Product Blender Tanks and Carbonators Troubleshooting Dispensed Product Instructed Accessories and ToolsService Tools Generic Flavor TabsFCB SOLID-STATE POST-MIX Dispenser FCB POST-MIX Dispenser FCB POST-MIX Dispenser CONT’D FCB Flow Diagram FCB POST-MIX Dispenser By 1/2-In. Long Faceplate Assembly Dispensing Valve Assembly CO2 Regulator Assembly Carbonator Assembly Name Warranty This page Left Blank Intentionally One Cornelius Place Anoka, Minnesota 612 800

326142000 specifications

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