Cornelius 326142000 service manual Adjusting Plain Water Pressure Regulator

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1.Press ‘‘OFF 1’’ and ‘‘OFF 2’’ switches on Unit control panel to stop refrigeration system and beaters motors.

2.Remove condenser coil access panel as instructed.

3.Clean condenser coil with vacuum cleaner, low pressure compressed air, or a soft brush.

4.Install condenser coil access panel by reversing removal procedure.

5.Press ‘‘AUTO 1’’ and ‘‘AUTO 2’’ switches on Unit control panel to start refrigeration system and beaters motors.

ADJUSTMENTS

ADJUSTING PLAIN WATER PRESSURE REGULATOR

(see Figures 2 and 12)

Carbonator plain water inlet adjustable water pressure regulator is factory adjusted to 45-psi and should not be readjusted.

ADJUSTING CARBONATED WATER FLOW RATE

The back carbonated water flow regulators (see Figures 2 and 6), which control carbonated water flow rate into product blender tanks, are factory adjusted for flow rate of 1.5 ± 0.05 ounces per second and normally do not require adjustment. However, if adjustment is necessary, proceed as follows:

1.Press applicable ‘‘OFF 1’’ or ‘‘OFF 2’’ switch to prevent more product from entering applicable product blender tank.

2.Disconnect Unit syrup inlet line from applicable soft drink tank.

3.Remove applicable side panel from Unit as instructed for access to applicable carbonated water flow regulator, product shutoff valve, and product sample valve.

4.Close applicable product shutoff valve to prevent more product from entering freeze cylinder.

5.Place container under applicable product sample valve. Open valve and allow all product to be purged from product blender tank, then close valve.

6.Remove lower front access panel as instructed for access to secondary CO2 regulators.

7.Note pressure setting on secondary CO2 regulator with 60-psi gage for product blender tanks. Turn regulator adjusting screw out (counterclockwise) until gage reads 0-psi. Pull up on applicable product blender tank relief valve to release CO2 pressure from tank.

8.Disconnect carbonated water line from outlet side of applicable carbonated water flow regulator.

9.Connect line, long enough to reach to outside of Unit, to water flow regulator outlet, then route line to outside of Unit.

10.Place end of carbonated water line, routed to outside of Unit, in container.

11.Press applicable ‘‘AUTO BLEND 1’’ or ‘‘AUTO BLEND 2’’ switch to activate electrically operated carbonated water solenoid.

12.When steady stream of water is flowing from added length of line, catch carbonated water in container graduated in ounces for exactly 10-seconds. Press applicable ‘‘FILL 1’’ or ‘‘FILL 2’’ switch to deactivate carbonated water solenoid. In 10-seconds, 14 to 16-ounces of water should have been dispensed.

13.If adjustment is necessary, loosen jam nut on carbonated water flow regulator. Turn regulator adjusting screw to the left (counterclockwise) to reduce carbonated water flow rate or turn screw to the right (clockwise) to increase flow rate. Tighten jam nut and tap on regulator to register adjustment.

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326142000

 

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Contents FCB SOLID-STATE Post MIX Dispenser This Document Contains Important InformationTable of Contents Table of Contents cont’d Dispensing Valves Caged O-RINGS and Beaters Drive Programming Main Menu Selection Onto Message DisplayTroubleshooting Control Panel Switches and Fault ‘‘VIS READ’’ Actual Viscosity Readout of ProductServicing Carbonator Water Pump Double Liquid Check Replacing Freeze Cylinder Beater Drive Shaft Bearing‘‘ERROR 1’’ or ‘‘ERROR2’’ Fault Message Goes on During Generic Flavor Tabs Service ToolsFreeze Cylinder Automatic Defrost Cycle does not List of FiguresList of Tables List of Figures CONT’DTotals Displayed Cycles and Hours Totals Menu General Description Unit DescriptionTheory of Operation Defrost Systems‘‘SLEEP’’ Sleep Time ‘‘WAKE UP’’ Wake UP TimeManual Defrost System Automatic Defrost SystemFlow Diagram Unpacking and Inspection Identification of LOOSE-SHIPPED PartsElectrical Power Requirements Installing Beaters Item 11 and Scraper Blades ItemDomestic Unit Freeze Cylinder Cutaway View Selecting Location Export UnitInstalling Unit Installing Drip Tray SUPPORTS, Drip TRAY, and CUP RestInstalling Drip Tray Drain KIT Item Installing Primary CO2 Regulator Assembly on CO2 CylinderConnecting Plain Water Inlet Supply Line to Unit Preparation for Operation Connecting Electrical Power Circuit to Unit50 or 60 HZ Operation and Beater Motor Select Turning on Electrical Power to Unit Connecting Soft Drink Tanks to Unit Syrup SystemsTurning on CO2 Supply to Unit Turning on Plain Water Supply to UnitAdjusting Brix WATER-TO-SYRUP ‘‘RATIO’’ of Dispensed Product Adjusting Beater Motor Current Either Side Setting ‘‘CLOCK’’ Time of DAYProgramming ‘‘DEFROST’’ Automatic Settings Into Unit Filling Freeze Cylinders with ProductDisplayed Error Conditions Displayed Error Conditions‘‘VOLTAGE’’ Displayed Voltage Readout This page Left Blank Intentionally Control Panel Switches and Displayed Messages Control Panel Switches‘‘SECURITY SWITCH.’’ Control Panel Display MessagesFreeze Cylinders Manual or Automatic Defrost Systems Faceplate Relief Valves Product Sample ValvesProduct Shutoff Valves Primary CO2 RegulatorOperating Characteristics DrawingOperating Unit Replenishing Syrup SupplyProduct Flavor Change Checking CO2 SupplyCleaning Condenser Coil Lubrication Cleaning and SanitizingAdjustments Programming Main Menu Selections Onto Message Display Displayed Error Conditions Cleaning CO2 GAS Check ValvesThis page Left Blank Intentionally Preparing Unit for SHIPPING, STORING, or Relocating Periodic InspectionCondenser Coil Access Panel Lower Front Access PanelCarbonator Water Pump Motor 326142000 Operating Controls Unit Internal Components Cleaning Condenser Coil SELF-CLOSING Dispensing ValveAdjusting Plain Water Pressure Regulator Adjusting Carbonated Water Flow RateAdjusting CO2 Regulators Product Carbonation Adjustment ADJUSTMENTS, and Programming Main Menu Selections Into Unit Setting Clock Time of DAY Hidden Security Switch Message DisplayMenu Commands Programming Main Menu Selection Onto Message DisplayProgramming ‘‘DEFROST’’ Automatic Settings Into Unit Master and Relay Circuit Boards Switch Function DIP Switch Functions Motor SelectedBeater Motor Select DIP Switch Message Point of Sale Display MessagesAdjusting VIS SET Product Viscosity of Dispensed Product ‘‘VOLTAGE’’ Displayed Voltage Readout Totals Menu Commands Description Syrup Minutes SideDisplayed Error Conditions BrixDaily Cleaning of Unit Sanitizing Syrup Systems326142000 326142000 Yearly or After Water System Disruption Servicing Carbonator Water Pump Water Strainer ScreenServicing Carbonator Water Pump Double Liquid Check Valve Replenishing CO2 Supply Syrup Flavor Change Water Strainer Screen and Double Liquid Check Valve Replacing Freeze Cylinder Beater Drive Shaft Bearing Cleaning CO2 GAS Check ValvesShutting Unit Down Installing Beater Drive Shaft Bearing ASS’Y Beater Drive Motor and Shaft Seal ASS’Y ReplacementRestoring Unit Operation Replacing Beater Drive Shaft Seal ASS’YReplacing Freeze Cylinder Beater Motor Drive motorAdjusting Carbonator Tank Liquid Level Carbonator Liquid Level Control Switch Adjustment Refrigeration Flow Diagram Wiring Dirgram Troubleshooting Control Panel Switches and Fault Messages Control Panel Switches Poorly Illuminated Display ONE or More FaultCannot be Deactivated Partial Message or DullALL Fault Messages not ‘‘CO2 OUT’’ Fault Message‘‘H2O OUT’’ Fault Message Fault Message Goes onTroubleshooting Product Blender Tanks and Carbonators Troubleshooting Dispensed Product Accessories and Tools Service ToolsInstructed Generic Flavor TabsFCB SOLID-STATE POST-MIX Dispenser FCB POST-MIX Dispenser FCB POST-MIX Dispenser CONT’D FCB Flow Diagram FCB POST-MIX Dispenser By 1/2-In. Long Faceplate Assembly Dispensing Valve Assembly CO2 Regulator Assembly Carbonator Assembly Name Warranty This page Left Blank Intentionally One Cornelius Place Anoka, Minnesota 612 800

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