Cornelius 326142000 Faceplate Relief Valves, Product Sample Valves, Product Shutoff Valves

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NOTE: Automatic defrost, sleep time, and wake up time may be used in any combination together or separately.

FACEPLATE RELIEF VALVES

The faceplate relief valves (see Figure 5), located in each faceplate, are spring-loaded valves that protect freeze cylinders from accidental over-pressure. The relief valve is also used to manually bleed CO2 gas from freeze cylinder to atmosphere during filling with product and if gas pockets form in cylinder during operation.

PRODUCT SAMPLE VALVES

The two product sample valves (see Figures 2 and 6), located behind front lower access panel, are manually operated lever-type ball valves used to check product BRIX. Turn valve lever to line up with attached line to open valve and at 90° angle with line to close valve.

PRODUCT SHUTOFF VALVES

The two product shutoff valves, located in lines leading from product blender tanks to freeze cylinders (see Figures 2 and 6), are manually operated lever-type ball valves and are used to prevent product from entering and filling freeze cylinders while adjusting BRIX of dispensed product. Shutoff valves may also be used to shut off product to individual freeze cylinder for service and maintenance without disrupting operation of other freeze cylinder.

PRIMARY CO2 REGULATOR

The primary CO2 regulator (see Figure 2) controls CO2 pressure to soft drink tanks and Unit secondary CO2 regulators located behind lower front access panel. If necessary to adjust primary CO2 regulator, adjust as instructed.

SECONDARY CO2 REGULATORS

The three secondary CO2 regulators, located behind lower front access panel (see Figures 2 and 6), control CO2 pressure to carbonator and product blender tanks. If necessary to adjust secondary CO2 regulators, adjust as instructed.

CARBONATED WATER FLOW REGULATORS

The adjustable carbonated water flow regulators (see Figures 2 and 6), located in their respective systems, control carbonated water flow rate to the product blender tanks. The water flow regulators are factory adjusted at 1.5± 0.05 oz/sec and should not normally require adjustment. If adjustment is necessary, adjust as instructed.

SYRUP FLOW REGULATORS

The syrup flow regulators (see Figures 2 and 6), located in their respective systems, are adjustable regulators that control syrup flow rate to the product blender tanks for desired BRIX of dispensed product. Adjust syrup flow regulators for desired BRIX as instructed.

DISPENSING VALVES

Self-closing dispensing valves (see Figure 5 and 7), located on faceplates on front of Unit, are operated one at a time or simultaneously to deliver product to the customer.

DISPENSED PRODUCT CONDITIONS

‘‘OVERRUN’’, AS APPLIED TO FROZEN CARBONATED BEVERAGES

Overrun Defined.

Overrun is product expansion that takes place in the frozen carbonated drink. It is caused primarily by CO2 gas breakout and secondary by freezing.

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Contents This Document Contains Important Information FCB SOLID-STATE Post MIX DispenserTable of Contents Table of Contents cont’d Programming Main Menu Selection Onto Message Display Dispensing Valves Caged O-RINGS and Beaters DriveReplacing Freeze Cylinder Beater Drive Shaft Bearing Troubleshooting Control Panel Switches and Fault‘‘VIS READ’’ Actual Viscosity Readout of Product Servicing Carbonator Water Pump Double Liquid CheckList of Figures ‘‘ERROR 1’’ or ‘‘ERROR2’’ Fault Message Goes on DuringGeneric Flavor Tabs Service Tools Freeze Cylinder Automatic Defrost Cycle does notList of Figures CONT’D List of TablesTotals Displayed Cycles and Hours Totals Menu Unit Description General DescriptionDefrost Systems Theory of OperationAutomatic Defrost System ‘‘SLEEP’’ Sleep Time‘‘WAKE UP’’ Wake UP Time Manual Defrost SystemFlow Diagram Identification of LOOSE-SHIPPED Parts Unpacking and InspectionInstalling Beaters Item 11 and Scraper Blades Item Electrical Power RequirementsDomestic Unit Freeze Cylinder Cutaway View Export Unit Selecting LocationInstalling Primary CO2 Regulator Assembly on CO2 Cylinder Installing UnitInstalling Drip Tray SUPPORTS, Drip TRAY, and CUP Rest Installing Drip Tray Drain KIT ItemConnecting Plain Water Inlet Supply Line to Unit Connecting Electrical Power Circuit to Unit Preparation for Operation50 or 60 HZ Operation and Beater Motor Select Turning on Plain Water Supply to Unit Turning on Electrical Power to UnitConnecting Soft Drink Tanks to Unit Syrup Systems Turning on CO2 Supply to UnitAdjusting Brix WATER-TO-SYRUP ‘‘RATIO’’ of Dispensed Product Filling Freeze Cylinders with Product Adjusting Beater Motor Current Either SideSetting ‘‘CLOCK’’ Time of DAY Programming ‘‘DEFROST’’ Automatic Settings Into UnitDisplayed Error Conditions Displayed Error Conditions‘‘VOLTAGE’’ Displayed Voltage Readout This page Left Blank Intentionally Control Panel Switches Control Panel Switches and Displayed MessagesControl Panel Display Messages ‘‘SECURITY SWITCH.’’Freeze Cylinders Manual or Automatic Defrost Systems Primary CO2 Regulator Faceplate Relief ValvesProduct Sample Valves Product Shutoff ValvesDrawing Operating CharacteristicsChecking CO2 Supply Operating UnitReplenishing Syrup Supply Product Flavor ChangeCleaning and Sanitizing Cleaning Condenser Coil LubricationAdjustments Programming Main Menu Selections Onto Message Display Cleaning CO2 GAS Check Valves Displayed Error ConditionsThis page Left Blank Intentionally Periodic Inspection Preparing Unit for SHIPPING, STORING, or RelocatingLower Front Access Panel Condenser Coil Access PanelCarbonator Water Pump Motor 326142000 Operating Controls Unit Internal Components SELF-CLOSING Dispensing Valve Cleaning Condenser CoilAdjusting Carbonated Water Flow Rate Adjusting Plain Water Pressure RegulatorAdjusting CO2 Regulators Product Carbonation Adjustment ADJUSTMENTS, and Programming Main Menu Selections Into Unit Programming Main Menu Selection Onto Message Display Setting Clock Time of DAYHidden Security Switch Message Display Menu CommandsProgramming ‘‘DEFROST’’ Automatic Settings Into Unit Master and Relay Circuit Boards Point of Sale Display Messages Switch FunctionDIP Switch Functions Motor Selected Beater Motor Select DIP Switch MessageAdjusting VIS SET Product Viscosity of Dispensed Product ‘‘VOLTAGE’’ Displayed Voltage Readout Syrup Minutes Side Totals Menu Commands DescriptionBrix Displayed Error ConditionsSanitizing Syrup Systems Daily Cleaning of Unit326142000 326142000 Servicing Carbonator Water Pump Water Strainer Screen Yearly or After Water System DisruptionServicing Carbonator Water Pump Double Liquid Check Valve Replenishing CO2 Supply Syrup Flavor Change Water Strainer Screen and Double Liquid Check Valve Cleaning CO2 GAS Check Valves Replacing Freeze Cylinder Beater Drive Shaft BearingShutting Unit Down Beater Drive Motor and Shaft Seal ASS’Y Replacement Installing Beater Drive Shaft Bearing ASS’YReplacing Beater Drive Shaft Seal ASS’Y Restoring Unit OperationDrive motor Replacing Freeze Cylinder Beater MotorAdjusting Carbonator Tank Liquid Level Carbonator Liquid Level Control Switch Adjustment Refrigeration Flow Diagram Wiring Dirgram Troubleshooting Control Panel Switches and Fault Messages Partial Message or Dull Control Panel SwitchesPoorly Illuminated Display ONE or More Fault Cannot be DeactivatedFault Message Goes on ALL Fault Messages not‘‘CO2 OUT’’ Fault Message ‘‘H2O OUT’’ Fault MessageTroubleshooting Product Blender Tanks and Carbonators Troubleshooting Dispensed Product Generic Flavor Tabs Accessories and ToolsService Tools InstructedFCB SOLID-STATE POST-MIX Dispenser FCB POST-MIX Dispenser FCB POST-MIX Dispenser CONT’D FCB Flow Diagram FCB POST-MIX Dispenser By 1/2-In. Long Faceplate Assembly Dispensing Valve Assembly CO2 Regulator Assembly Carbonator Assembly Name Warranty This page Left Blank Intentionally One Cornelius Place Anoka, Minnesota 612 800

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