PB Heat 211A manual Boiler Foundation Layout

Page 10

PREINSTALLATION

Table 1.1: Boiler Foundation Layout

Boiler

Boiler Base Length

Jacket Length

Foundation Length

Model

inches

mm

inches

mm

inches

mm

211A-04

22-1/2

572

28-1/8

714

40-1/8

1,019

 

 

 

 

 

 

 

211A-05

28-1/8

714

33-3/4

857

45-3/4

1,162

 

 

 

 

 

 

 

211A-06

33-3/4

857

39-3/8

1,000

51-3/8

1,305

 

 

 

 

 

 

 

211A-07

39-3/8

1,000

45

1,143

57

1,448

 

 

 

 

 

 

 

211A-08

45

1,143

50-5/8

1,286

62-5/8

1,591

 

 

 

 

 

 

 

211A-09

50-5/8

1,286

56-1/4

1,429

68-1/4

1,734

 

 

 

 

 

 

 

211A-10

56-1/4

1,429

61-7/8

1,572

73-7/8

1,876

 

 

 

 

 

 

 

211A-11

61-7/8

1,572

67-1/2

1,714

79-1/2

2,019

 

 

 

 

 

 

 

211A-12

67-1/2

1,714

73-1/8

1,857

85-1/8

2,162

 

 

 

 

 

 

 

211A-13

73-1/8

1,857

78-3/4

2,000

90-3/4

2,305

 

 

 

 

 

 

 

211A-14

78-3/4

2,000

84-3/8

2,143

96-3/8

2,448

 

 

 

 

 

 

 

211A-15

84-3/8

2,143

90

2,286

102

2,591

 

 

 

 

 

 

 

211A-16

90

2,286

95-5/8

2,429

107-5/8

2,734

 

 

 

 

 

 

 

211A-17

95-5/8

2,429

101-1/4

2,572

113-1/4

2,877

 

 

 

 

 

 

 

211A-18

101-1/4

2,572

106-7/8

2,715

118-7/8

3,019

 

 

 

 

 

 

 

211A-19

106-7/8

2,715

112-1/2

2,857

124-1/2

3,162

 

 

 

 

 

 

 

211A-20

112-1/2

2,857

118-1/8

3,000

130-1/8

3,305

 

 

 

 

 

 

 

211A-21

118-1/8

3,000

123-3/4

3,143

135-3/4

3,448

 

 

 

 

 

 

 

211A-22

123-3/4

3,143

129-3/8

3,286

141-3/8

3,591

 

 

 

 

 

 

 

211A-23

129-3/8

3,286

135

3,429

147

3,734

 

 

 

 

 

 

 

211A-24

135

3,429

140-5/8

3,572

152-5/8

3,877

 

 

 

 

 

 

 

211A-25

140-5/8

3,572

146-1/4

3,715

158-1/4

4,020

 

 

 

 

 

 

 

211A-26

146-1/4

3,715

151-7/8

3,858

163-7/8

4,162

 

 

 

 

 

 

 

211A-27

151-7/8

3,858

157-1/2

4,000

169-1/2

4,305

 

 

 

 

 

 

 

211A-28

157-1/2

4,000

163-1/8

4,143

175-1/8

4,448

 

 

 

 

 

 

 

211A-29

163-1/8

4,143

168-3/4

4,286

180-7/8

4,594

 

 

 

 

 

 

 

211A-30

168-3/4

4,286

174-3/8

4,429

186-3/8

4,734

 

 

 

 

 

 

 

211A-31

174-3/8

4,429

180

4,572

192

4,877

 

 

 

 

 

 

 

211A-32

180

4,572

185-5/8

4,715

197-5/8

5,020

 

 

 

 

 

 

 

211A-33

185-5/8

4,715

191-1/4

4,858

203-1/4

5,163

 

 

 

 

 

 

 

211A-34

191-1/4

4,858

196-7/8

5,001

208-7/8

5,305

 

 

 

 

 

 

 

211A-35

196-7/8

5,001

202-1/2

5,143

214-1/2

5,448

 

 

 

 

 

 

 

211A-36

202-1/2

5,143

208-1/8

5,286

220-1/8

5,591

 

 

 

 

 

 

 

211A-37

208-1/8

5,286

213-3/4

5,429

225-3/4

5,734

 

 

 

 

 

 

 

211A-38

213-3/4

5,429

219-3/8

5,572

231-3/8

5,877

 

 

 

 

 

 

 

211A-39

219-3/8

5,572

225

5,715

237

6,020

 

 

 

 

 

 

 

211A-40

225

5,715

230-5/8

5,858

242-5/8

6,163

 

 

 

 

 

 

 

211A-41

230-5/8

5,858

236-1/4

6,001

248-1/4

6,306

 

 

 

 

 

 

 

211A-42

236-1/4

6,001

241-7/8

6,144

253-7/8

6,448

 

 

 

 

 

 

 

211A-43

241-7/8

6,144

247-1/2

6,286

259-1/2

6,591

 

 

 

 

 

 

 

211A-44

247-1/2

6,286

253-1/8

6,429

265-1/8

6,734

 

 

 

 

 

 

 

211A-45

253-1/8

6,429

258-3/4

6,572

270-3/4

6,877

 

 

 

 

 

 

 

211A-46

258-3/4

6,572

264-3/8

6,715

276-3/8

7,020

 

 

 

 

 

 

 

8

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Contents Series 211A Table of Contents Controls Using this ManualFollow the Piping Guidelines Special Attention BoxesCombustible Construction Clearances PreinstallationAccessibility Clearances AIR for Combustion and VentilationRequired Volume fan = 15 ft Required Volume other =21 ft Btu/hr 22 cm 2 per 2000 W of total rated Input for all appliances in the space. SeeMechanical Combustion Air Supply Chimney or VentWhere Combustion Air DuctsVent Sizing Exterior VentsCombined vent breeching Installation Survey Boiler SettingWater Quality and MAKE-UP Boiler Foundation Layout Assemble the Base Base AssemblyCrate Items Install the Pilot Burners For 211A-04 through 211A-08 OnlyBase Front and Back Panel Crates Model Overall LengthTypical Gas Manifold and Pilot Line Assembly Pilots Total Natural Gas Only Propane Gas Only Model NumberBurners Preparation Place the Boiler SectionsPlacing the Sections Assembling Sections on Base Hydrostatic Test the Boiler Align Sections VerticallyInstall the Flue Collector Do not tighten yetBoiler Position Supply Piping Pipe the BoilerReturn Piping Pipe the Boiler Equalizers Multiple Boiler InstallationsBoiler Header End Risers Model SizePiping Multiple Boilers, Typical, Gravity Return Systems Prepare the Parts Install the Jacket & Draft HoodApply Cleanout Cover Plates Apply Jacket END AssembliesApply Jacket TOP Panels Apply Lower END PanelsApply Plates and Labels Top Panel GG-6024 Carton Contents Sub-Assembly Part Number Quantity Jacket Assembly Sequence Carton Numbers and Locations 13C Connect GAS Piping Install GAS TrainInstall Vent and Bleed Piping Connect Pilot GAS TubingInstall GAS Supply Piping Test GAS Supply PipingPipe Length 4 Pipe 2 Pipe Specific Gravity Multiply Capacity byInstall Blowdown Valves Install Controls and TrimInstall Safety Valves Install LOW Water CUT-OFFS Install Pressure ControlsPressure Control Piping Fittings Included with Boiler Standard Float Type COntrol, Model 67PE2 Optional Float Type Pump Control/Low Water Cut-Off, Model Application of 51 Feeders Install Control Wiring Wire the BoilerConnect Supply Wiring Prepare Remaining ControlsTypical Wiring Standard Controls Low Voltage Gas Valves Typical Wiring Standard Controls 120-Volt Gas Valves Starting the Boiler Check Boiler Controls Clean the BoilerMeter reading. Rate, Btu/Hr = F x H x To Light the Boiler To Shut Down the Boiler Lighting Instructions TypicalPilot Flame Failure Operation & Maintenance Placing Boiler in Operation Pilot and Burner FlamesWeekly Maintenance Monthly MaintenanceAnnual Maintenance Daily MaintenanceTroubleshooting Service Tips Problem Possible Cause Suggested RemedyCorrect Piping Boiler Ratings & Dimensions Boiler Rating InformationBoiler Ratings & Dimensions Chart continues on Series 211A Steam Boiler DimensionsSeries 211A Steam Boiler Dimensions Repair Parts Series 211A Description Part Selection Information Stock CodeBase Front Panel Cover Plate 26 660 mm Wide Base Panel Boiler Assembly Base Assembly Page Series 211A
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