PB Heat 211A manual Operation & Maintenance

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OPERATIONS & MAINTENANCE

12. OPERATION & MAINTENANCE

WARNING

Product Safety Information

Refractory Ceramic Fiber Product

This appliance contains materials made from refractory ceramic fibers (RCF). Airborne RCF, when inhaled, have been classified by the International Agency for Research on Cancer (IARC), as a possible carcinogen to humans. After the RCF materials have been exposed to temperatures above 1800°F (982°C), they can change into crystalline silica, which has been classified by the IARC as carcinogenic to humans. If particles become airborne during service or repair, inhalation of these particles may be hazardous to your health.

Avoid Breathing Fiber Particulates and Dust

Suppliers of RCF recommend the following precautions be taken when handling these materials:

Precautionary Measures: Provide adequate ventilation.

Wear a NIOSH/MSHA approved respirator.

Wear long sleeved, loose fitting clothing and gloves to prevent skin contact. Wear eye goggles.

Minimize airborne dust prior to handling and removal by water misting the material and avoiding unnecessary disturbance of materials.

Wash work clothes separately from others. Rinse washer thoroughly after use. Discard RCF materials by sealing in an airtight plastic bag.

First Aid Procedures:

Inhalation: If breathing difficulty or irritation occurs, move to a location with fresh clean air. Seek immediate medical attention if symptoms persist.

Skin Contact: Wash affected area gently with a mild soap and warm water. Seek immediate medical attention if irritation persists.

Eye Contact: Flush eyes with water for 15 minutes while holding eyelids apart. Do not rub eyes. Seek immediate medical attention if irritation persists.

Ingestion: Drink 1 to 2 glasses of water. Do not induce vomiting. Seek immediate medical attention.

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Contents Series 211A Table of Contents Follow the Piping Guidelines Using this ManualControls Special Attention BoxesAccessibility Clearances PreinstallationCombustible Construction Clearances AIR for Combustion and VentilationRequired Volume other = Required Volume fan = 15 ft21 ft Input for all appliances in the space. See Btu/hr 22 cm 2 per 2000 W of total ratedWhere Chimney or VentMechanical Combustion Air Supply Combustion Air DuctsExterior Vents Vent SizingCombined vent breeching Boiler Setting Installation SurveyWater Quality and MAKE-UP Boiler Foundation Layout Base Assembly Assemble the BaseCrate Items For 211A-04 through 211A-08 Only Install the Pilot BurnersModel Overall Length Base Front and Back Panel CratesTypical Gas Manifold and Pilot Line Assembly Total Natural Gas Only Propane Gas Only Model Number PilotsBurners Place the Boiler Sections PreparationPlacing the Sections Assembling Sections on Base Align Sections Vertically Hydrostatic Test the BoilerDo not tighten yet Install the Flue CollectorBoiler Position Pipe the Boiler Supply PipingReturn Piping Pipe the Boiler Boiler Header End Risers Multiple Boiler InstallationsEqualizers Model SizePiping Multiple Boilers, Typical, Gravity Return Systems Apply Cleanout Cover Plates Install the Jacket & Draft HoodPrepare the Parts Apply Jacket END AssembliesApply Lower END Panels Apply Jacket TOP PanelsApply Plates and Labels Top Panel GG-6024 Carton Contents Sub-Assembly Part Number Quantity Jacket Assembly Sequence Carton Numbers and Locations 13C Install Vent and Bleed Piping Install GAS TrainConnect GAS Piping Connect Pilot GAS TubingTest GAS Supply Piping Install GAS Supply PipingSpecific Gravity Multiply Capacity by Pipe Length 4 Pipe 2 PipeInstall Safety Valves Install LOW Water CUT-OFFS Install Controls and TrimInstall Blowdown Valves Install Pressure ControlsPressure Control Piping Fittings Included with Boiler Standard Float Type COntrol, Model 67PE2 Optional Float Type Pump Control/Low Water Cut-Off, Model Application of 51 Feeders Connect Supply Wiring Wire the BoilerInstall Control Wiring Prepare Remaining ControlsTypical Wiring Standard Controls Low Voltage Gas Valves Typical Wiring Standard Controls 120-Volt Gas Valves Starting the Boiler Clean the Boiler Check Boiler ControlsMeter reading. Rate, Btu/Hr = F x H x Lighting Instructions Typical To Light the Boiler To Shut Down the BoilerPilot Flame Failure Operation & Maintenance Pilot and Burner Flames Placing Boiler in OperationAnnual Maintenance Monthly MaintenanceWeekly Maintenance Daily MaintenanceProblem Possible Cause Suggested Remedy Troubleshooting Service TipsCorrect Piping Boiler Rating Information Boiler Ratings & DimensionsBoiler Ratings & Dimensions Series 211A Steam Boiler Dimensions Chart continues onSeries 211A Steam Boiler Dimensions Description Part Selection Information Stock Code Repair Parts Series 211ABase Front Panel Cover Plate 26 660 mm Wide Base Panel Boiler Assembly Base Assembly Page Series 211A