PB Heat manual Install the Pilot Burners, For 211A-04 through 211A-08 Only

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ASSEMBLE THE BASE

3.Attach the Front Panel and Back Panel (Figure 2.2) to the Left Hand End Panel using 5/16"-18 x 1" (25 mm) long cap screws and hex head nuts provided.

4.For 211A-04 through 211A-08 Only:

a.Complete the base assembly by attaching the Right End Panel and setting the Burner Support Channel on the clips.

Figure 2.3: Support Bracket Installation

Figure 2.4: Angle Tie Brace Installation

5.For 211A-09 through 211A-46 Only:

a.Attach a Front Panel Support Bracket to each Front Panel as shown in Figure 2.3.

6.Attach an Angle Tie Brace at each panel joint to secure the front and back panels as shown in Figure 2.4 using 5/16"-18 x 1" (25 mm) long cap screws and hex head nuts.

7.Bolt remaining Front and Back Panels together using 5/16"-18 x 1" (25 mm) long cap screws and hex head nuts. See Table 2.1 for panels required. Place the panels in the positions shown in the table and Figure 2.1.

8.Complete the base assembly by attaching the Right Hand End Panel using 5/16"-18 x 1" (25 mm) long cap screws and hex head nuts.

9.Set the Burner Support Channels in place as shown in Figure 2.1.

B.INSTALL THE PILOT BURNERS

1.Check the location of the Burner Support Channels in the Base Assembly. The dimensions should be:

a.Height above boiler foundation: 6-3/4" (171 mm)

b. Distance from back of Base:

3-3/4" (95 mm)

2.Remove the Gas Manifold and Pilot Line Assembly from Box Number 7.

3.Place Manifold on front of Base. Bolt the hangers using 5/16"-18 x 1" (25 mm) long long cap screws with 5/16" flat washers. See Figure 2.5.

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Contents Series 211A Table of Contents Using this Manual Follow the Piping GuidelinesControls Special Attention BoxesPreinstallation Accessibility ClearancesCombustible Construction Clearances AIR for Combustion and VentilationRequired Volume other = Required Volume fan = 15 ft21 ft Btu/hr 22 cm 2 per 2000 W of total rated Input for all appliances in the space. SeeChimney or Vent WhereMechanical Combustion Air Supply Combustion Air DuctsExterior Vents Vent SizingCombined vent breeching Boiler Setting Installation SurveyWater Quality and MAKE-UP Boiler Foundation Layout Base Assembly Assemble the BaseCrate Items Install the Pilot Burners For 211A-04 through 211A-08 OnlyBase Front and Back Panel Crates Model Overall LengthTypical Gas Manifold and Pilot Line Assembly Total Natural Gas Only Propane Gas Only Model Number PilotsBurners Place the Boiler Sections PreparationPlacing the Sections Assembling Sections on Base Hydrostatic Test the Boiler Align Sections VerticallyInstall the Flue Collector Do not tighten yetBoiler Position Pipe the Boiler Supply PipingReturn Piping Pipe the Boiler Multiple Boiler Installations Boiler Header End RisersEqualizers Model SizePiping Multiple Boilers, Typical, Gravity Return Systems Install the Jacket & Draft Hood Apply Cleanout Cover PlatesPrepare the Parts Apply Jacket END AssembliesApply Lower END Panels Apply Jacket TOP PanelsApply Plates and Labels Top Panel GG-6024 Carton Contents Sub-Assembly Part Number Quantity Jacket Assembly Sequence Carton Numbers and Locations 13C Install GAS Train Install Vent and Bleed PipingConnect GAS Piping Connect Pilot GAS TubingInstall GAS Supply Piping Test GAS Supply PipingPipe Length 4 Pipe 2 Pipe Specific Gravity Multiply Capacity byInstall Controls and Trim Install Safety Valves Install LOW Water CUT-OFFSInstall Blowdown Valves Install Pressure ControlsPressure Control Piping Fittings Included with Boiler Standard Float Type COntrol, Model 67PE2 Optional Float Type Pump Control/Low Water Cut-Off, Model Application of 51 Feeders Wire the Boiler Connect Supply WiringInstall Control Wiring Prepare Remaining ControlsTypical Wiring Standard Controls Low Voltage Gas Valves Typical Wiring Standard Controls 120-Volt Gas Valves Starting the Boiler Clean the Boiler Check Boiler ControlsMeter reading. Rate, Btu/Hr = F x H x Lighting Instructions Typical To Light the Boiler To Shut Down the BoilerPilot Flame Failure Operation & Maintenance Placing Boiler in Operation Pilot and Burner FlamesMonthly Maintenance Annual MaintenanceWeekly Maintenance Daily MaintenanceTroubleshooting Service Tips Problem Possible Cause Suggested RemedyCorrect Piping Boiler Ratings & Dimensions Boiler Rating InformationBoiler Ratings & Dimensions Chart continues on Series 211A Steam Boiler DimensionsSeries 211A Steam Boiler Dimensions Repair Parts Series 211A Description Part Selection Information Stock CodeBase Front Panel Cover Plate 26 660 mm Wide Base Panel Boiler Assembly Base Assembly Page Series 211A