PB Heat 211A manual Install the Flue Collector, Do not tighten yet

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INSTALL THE FLUE COLLECTOR

4.INSTALL THE FLUE COLLECTOR

1.Collect the Flue Collector cartons. The Flue Collector sections are labeled on the part and on the carton. See Table 4.1 for the items needed.

2.Install Hi Temp Rope for each collector section as shown in Figure 4.1. The rope provides the seal to prevent flue gases from leaking from the collector.

Make certain that the rope is well under the bottom edges of each flue collector section in order to obtain a tight seal.

3.Place the Flue Collector sections in the positions given in Table 4.1. These positions are numbered from left to right when facing the front of the boiler.

4.Fasten an angle bracket, part number GG-5005, to the top of each Collector section with two #10 x 1/2" (13 mm) long sheet metal screws. See Figure 4.2.

5.Insert a Long Hook Bolt, part number GG-5003,

through the angle bracket. Slip the hook end over

 

the tie rod. Apply a 1/4"-20 hex nut on the end of

 

the rod and snug against the bracket. See Figure 4.2.

Figure 4.2: Installing Flue Collector Sections

Do not tighten yet.

 

6. Insert a Short Hook Bolt, part number GG-5004,

 

through the flange in the rear of the flue collector.

 

Catch the hook around the spacer pads at the top of

 

the boiler sections. Apply a 1/4"-20 hex nut on the

 

Bolt and snug against the flange. See Figure 4.2. Do

 

not tighten yet.

 

7. Draw the Flue Collector sections tight against the

 

sealing rope by tightening the nuts on the Hook

 

Bolts. Draw the nuts evenly, alternating tightening.

 

Figure 4.1: Applying Flue Collector Hi Temp Rope Gasket

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Contents Series 211A Table of Contents Special Attention Boxes Using this ManualFollow the Piping Guidelines ControlsAIR for Combustion and Ventilation PreinstallationAccessibility Clearances Combustible Construction ClearancesRequired Volume fan = 15 ft Required Volume other =21 ft Input for all appliances in the space. See Btu/hr 22 cm 2 per 2000 W of total ratedCombustion Air Ducts Chimney or VentWhere Mechanical Combustion Air SupplyVent Sizing Exterior VentsCombined vent breeching Installation Survey Boiler SettingWater Quality and MAKE-UP Boiler Foundation Layout Assemble the Base Base AssemblyCrate Items For 211A-04 through 211A-08 Only Install the Pilot BurnersModel Overall Length Base Front and Back Panel CratesTypical Gas Manifold and Pilot Line Assembly Pilots Total Natural Gas Only Propane Gas Only Model NumberBurners Preparation Place the Boiler SectionsPlacing the Sections Assembling Sections on Base Align Sections Vertically Hydrostatic Test the BoilerDo not tighten yet Install the Flue CollectorBoiler Position Supply Piping Pipe the BoilerReturn Piping Pipe the Boiler Model Size Multiple Boiler InstallationsBoiler Header End Risers EqualizersPiping Multiple Boilers, Typical, Gravity Return Systems Apply Jacket END Assemblies Install the Jacket & Draft HoodApply Cleanout Cover Plates Prepare the PartsApply Jacket TOP Panels Apply Lower END PanelsApply Plates and Labels Top Panel GG-6024 Carton Contents Sub-Assembly Part Number Quantity Jacket Assembly Sequence Carton Numbers and Locations 13C Connect Pilot GAS Tubing Install GAS TrainInstall Vent and Bleed Piping Connect GAS PipingTest GAS Supply Piping Install GAS Supply PipingSpecific Gravity Multiply Capacity by Pipe Length 4 Pipe 2 PipeInstall Pressure Controls Install Controls and TrimInstall Safety Valves Install LOW Water CUT-OFFS Install Blowdown ValvesPressure Control Piping Fittings Included with Boiler Standard Float Type COntrol, Model 67PE2 Optional Float Type Pump Control/Low Water Cut-Off, Model Application of 51 Feeders Prepare Remaining Controls Wire the BoilerConnect Supply Wiring Install Control WiringTypical Wiring Standard Controls Low Voltage Gas Valves Typical Wiring Standard Controls 120-Volt Gas Valves Starting the Boiler Check Boiler Controls Clean the BoilerMeter reading. Rate, Btu/Hr = F x H x To Light the Boiler To Shut Down the Boiler Lighting Instructions TypicalPilot Flame Failure Operation & Maintenance Pilot and Burner Flames Placing Boiler in OperationDaily Maintenance Monthly MaintenanceAnnual Maintenance Weekly MaintenanceProblem Possible Cause Suggested Remedy Troubleshooting Service TipsCorrect Piping Boiler Rating Information Boiler Ratings & DimensionsBoiler Ratings & Dimensions Series 211A Steam Boiler Dimensions Chart continues onSeries 211A Steam Boiler Dimensions Description Part Selection Information Stock Code Repair Parts Series 211ABase Front Panel Cover Plate 26 660 mm Wide Base Panel Boiler Assembly Base Assembly Page Series 211A