PB Heat
211A
manual
Pipe the Boiler
Troubleshooting
Install
Repair Parts Series 211A
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Wire the Boiler
Dimension
Maintenance
Base Assembly
Boiler Setting
Apply Cleanout Cover Plates
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PIPE THE BOILER
Figure 5.2: Supply and Return Piping – Pumped Return and Parallel Flow Gravity Systems
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Contents
Series 211A
Table of Contents
Controls
Using this Manual
Follow the Piping Guidelines
Special Attention Boxes
Combustible Construction Clearances
Preinstallation
Accessibility Clearances
AIR for Combustion and Ventilation
Required Volume fan = 15 ft
Required Volume other =
21 ft
Btu/hr 22 cm 2 per 2000 W of total rated
Input for all appliances in the space. See
Mechanical Combustion Air Supply
Chimney or Vent
Where
Combustion Air Ducts
Vent Sizing
Exterior Vents
Combined vent breeching
Installation Survey
Boiler Setting
Water Quality and MAKE-UP
Boiler Foundation Layout
Assemble the Base
Base Assembly
Crate Items
Install the Pilot Burners
For 211A-04 through 211A-08 Only
Base Front and Back Panel Crates
Model Overall Length
Typical Gas Manifold and Pilot Line Assembly
Pilots
Total Natural Gas Only Propane Gas Only Model Number
Burners
Preparation
Place the Boiler Sections
Placing the Sections
Assembling Sections on Base
Hydrostatic Test the Boiler
Align Sections Vertically
Install the Flue Collector
Do not tighten yet
Boiler Position
Supply Piping
Pipe the Boiler
Return Piping
Pipe the Boiler
Equalizers
Multiple Boiler Installations
Boiler Header End Risers
Model Size
Piping Multiple Boilers, Typical, Gravity Return Systems
Prepare the Parts
Install the Jacket & Draft Hood
Apply Cleanout Cover Plates
Apply Jacket END Assemblies
Apply Jacket TOP Panels
Apply Lower END Panels
Apply Plates and Labels
Top Panel GG-6024
Carton Contents Sub-Assembly Part Number Quantity
Jacket Assembly Sequence Carton Numbers and Locations
13C
Connect GAS Piping
Install GAS Train
Install Vent and Bleed Piping
Connect Pilot GAS Tubing
Install GAS Supply Piping
Test GAS Supply Piping
Pipe Length 4 Pipe 2 Pipe
Specific Gravity Multiply Capacity by
Install Blowdown Valves
Install Controls and Trim
Install Safety Valves Install LOW Water CUT-OFFS
Install Pressure Controls
Pressure Control Piping Fittings Included with Boiler
Standard Float Type COntrol, Model 67PE2
Optional Float Type Pump Control/Low Water Cut-Off, Model
Application of 51 Feeders
Install Control Wiring
Wire the Boiler
Connect Supply Wiring
Prepare Remaining Controls
Typical Wiring Standard Controls Low Voltage Gas Valves
Typical Wiring Standard Controls 120-Volt Gas Valves
Starting the Boiler
Check Boiler Controls
Clean the Boiler
Meter reading. Rate, Btu/Hr = F x H x
To Light the Boiler To Shut Down the Boiler
Lighting Instructions Typical
Pilot Flame Failure
Operation & Maintenance
Placing Boiler in Operation
Pilot and Burner Flames
Weekly Maintenance
Monthly Maintenance
Annual Maintenance
Daily Maintenance
Troubleshooting Service Tips
Problem Possible Cause Suggested Remedy
Correct Piping
Boiler Ratings & Dimensions
Boiler Rating Information
Boiler Ratings & Dimensions
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Series 211A Steam Boiler Dimensions
Series 211A Steam Boiler Dimensions
Repair Parts Series 211A
Description Part Selection Information Stock Code
Base Front Panel Cover Plate 26 660 mm Wide Base Panel
Boiler Assembly
Base Assembly
Page
Series 211A
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