321 Studios FC085D36E Burner Setup and Adjustment Procedures, Furnace Data, Preparation Steps

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TABLE 4

FURNACE DATA

Furnace Installed Standard

Field Installed Options

 

 

 

2

 

 

2

 

 

2

 

1

 

Heating

1

 

Heating

1

 

Heating

 

Nozzle

Input

Capacity

Nozzle

Input

Capacity

Nozzle

Input

Capacity

Model Number

Size

BTUH

BTUH

Size

BTUH

BTUH

Size

BTUH

BTUH

FLF085D36E

.75

105,000

85,000

.65

91,000

74,000

.55

77,000

63,000

 

 

 

 

 

 

 

 

 

 

FLR085D36E

.75

105,000

85,000

.65

91,000

74,000

.55

77,000

63,000

FLF110D48E

1.00

140,000

113,000

.85

119,000

96,000

NA

NA

NA

 

 

 

 

 

 

 

 

 

 

FLR110D48E

1.00

140,000

113,000

.85

119,000

96,000

NA

NA

NA

FLF110D60E

1.00

140,000

113,000

.85

119,000

96,000

NA

NA

NA

 

 

 

 

 

 

 

 

 

 

FLR110D60E

1.00

140,000

113,000

.85

119,000

96,000

NA

NA

NA

FLR140D60E

1.25

175,000

142,000

1.10

154,000

125,000

NA

NA

NA

 

 

 

 

 

 

 

 

 

 

FC085D36E

.75

105,000

85,000

.65

91,000

74,000

.55

77,000

63,000

FH085D36E

.75

105,000

85,000

.65

91,000

74,000

.55

77,000

63,000

 

 

 

 

 

 

 

 

 

 

FH110D48E

1.00

140,000

113,000

.85

119,000

96,000

NA

NA

NA

FH110D60E

1.00

140,000

113,000

.85

119,000

96,000

NA

NA

NA

 

 

 

 

 

 

 

 

 

 

j70 degree hollow cone spray pattern, 100 PSIG pump pressure

kAnnual fuel utilization efficiency and heating capacity based upon U.S. Government standard test using D.O.E. isolated combustion rating procedure.

BURNER SETUP AND ADJUSTMENT PROCEDURES

All oil burner installations should be performed by a qualified installer in accordance with regulations of the National Fire Protection Standard for Oil-Burning Equipment, NFPA31 -- latest edition, and in complete compliance with all local codes and authorities having jurisdiction. A qualified installer is an individual or agency who is responsible for the installation and adjustments of the heating equipment and who is properly licensed and experienced to install oil-burning equipment in accordance with all codes and ordinances.

The proper installation and adjustment of any oil burner requires technical knowledge and the use of combustion test instruments. The following procedure must be followed to correctly adjust the burner to match the specific characteristics of the installation.

IMPORTANT

Always use combustion test instruments when making burner adjustments and draft gauge when setting the barometric damper. It is virtually impossible to make accurate and reliable adjustments using the “eyeball” method.

Check all oil lines and connections for leaks.

Connect pressure gauge by removing bleed fitting and screwing in pressure gauge. See Figure 9.

1.PREPARATION STEPS

A.Calibrate and Check Operation of Measuring Equipment Follow manufacturer’s recommended procedures for calibration and equipment check out.

B.Prepare Heating Unit for Testing Drill two 1/4 inch holes in the flue between the heating plant and the barometric draft regulator. If space permits, the holes should be located in a straight section of the flue, at least two flue diameters from the elbow in the flue pipe and at least one diameter from the draft regulator. The purpose of the two holes in the flue pipe is to speed up testing and reduce instrument handling.

C.Clean and Seal Heating Plant Make sure the burner blast tube, fan housing, and blower wheel are clear of dirt and lint. Seal any air leaks into the combustion chamber.

D.Nozzle Inspection Annual replacement of nozzle is recommended. The nozzle size should match the design load . DO NOT OVERSIZE. (Determination of oversizing can be determined prior to your adjustment. If the firing rate should be reduced refer to Table 4.) Short cycles and low percent :on: time result in higher overall pollutant emissions and lower thermal efficiency. An in-line oil filter will reduce service problems due to nozzle clogging.

Manual 2100-422

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Contents OIL Furnace Installation Instructions Contents Getting Other Information and Publications For More INFORMATION, Contact These PublishersLocating the Furnace Equipment SelectionMinimum Clearances Specification Sheet Supply Specification Sheet Specification Sheet FC085 Model DimensionsInstalling the Furnace Installing a Cooling UnitInstruments Required for Proper Setup of the Furnace InstallationWiring Factory WiringField Wiring Electrical DataTypical Unit Setup FLF Unit Shown I m n e y OIL Line Piping Typical Single Inside Tank InstallationBeckett AFG OIL Burner Beckett Solid State Igniter Beckett Cleancut OIL PumpBeckett R7184B Primary Control Beckett R7184B Primary Operational Guide Cleaner Connection Electronic Blower ControlFurnace Data Burner Setup and Adjustment ProceduresPreparation Steps Combustion Adjustment Steps Combustion DiagnosisShort Form Adjustment Procedure Final ChecksCheck Draft Smoke TestHigh Air Settings Low Bacharach Smoke Number Typical Smoke CO2 Chart with Adjustment RangePressure Gauge Connection to Bleed Port Recommended START-UP Settings No Fuel OIL Efficiency Chart NET Stack TEMP. Degrees FCorrelation of Percent of CO2, O2 Reserve AIR GUN Assembly Adjustment Removing GUN AssemblyElectrode Adjustments Combustion AIR RequirementsCombustion AIR Boot Assembly Combination AIR Boot AssemblySquare Feet Required to Qualify AS Unconfined Space Appliances Located in Confined SpacesALL AIR from Inside Building ALL Ventilation AIR from Outdoors Minimum Ventilation OpeningsAppliances Located in Confined Spaces ALL AIR from Outdoors MIS-1338 Louvers and Grilles Venting OptionsThermostat Vertical Venting200 Typical Installation of FR25 Filter KIT Typical Installation of FR26 FR27 Filter RacksFilter Sizes for OIL Furnaces Filter Installation LO-BOY Models LO-BOY Models Filter LocationsService Hints LubricationInspect AIR Filter Final Inspection and TestCombination Combustion CHAMBER/BURNER Mounting System Removal of Burner onlyTo Remove the Entire Combustion Chamber Mounting System To Remove Burner onlyRemoval of Entire Combustion Chamber Mounting System Common Causes of Trouble Cleaning of the Heat ExchangerCare of Finish Chart FH085D36E Data Chart FH110D48E DataChart FH110D60E Data Chart FLF/FLR085D36E DataChart FLR140D60E Data Chart FC085D36E DataFH Series Wiring Diagram UnitCond Cond Unit