321 Studios FLR085D36E Short Form Adjustment Procedure, Final Checks, Check Draft, Smoke Test

Page 18

4.FINAL CHECKS

M.Measure Stack Temperature Operating the unit at an excessive firing rate will generate more heat than the heat exchanger can utilize and result in unnecessary heat loss up the chimney. Other causes of excessive heat loss are badly sooted heat exchanger surfaces and excessive draft. The temperature of the flue gas provides an indication of these heat losses.

Measure flue temperature by subtracting the room air temperature from the thermometer reading. Excessive stack loss is indicated of the net stack temperature during steady operation exceeds 600° F.

N.Check Ignition Check operation over repeated cycles to insure prompt ignition on starting.

O.Check Pump Cutoff Slow pump cutoff at the end of a firing cycle can cause smoke and other pollutant emissions. Check for prompt pump cutoff by observing flame or by testing smoke at shutdown. If poor cutoff is observed, make sure air is purged from the pump and nozzle line. Air trapped in the pump or nozzle line will expand when heated, thus causing oil to drip into the combustion chamber after shutdown. If poor cutoff persists, repair or replace pump. Also make sure the pump solenoid is working. If not replace.

SHORT FORM ADJUSTMENT

PROCEDURE

Some burner service organizations may wish to perform a shorter procedure for the adjustment of oil burners. The following is an example of such a short form prepared by the National Association of Oil Heat Service Managers.

1. SERVICE AND CLEAN BURNER Follow company procedure to complete the cleaning and servicing. Operate burner for ten minutes while tools are gathered and are cleaned.

2, CHECK DRAFT

Set draft regulator, if necessary. Regulator should be adjusted to achieve a -.02” W.C. over fire condition. The more restricted and lengthy the flue, the higher the draft necessary to obtain the accepted over fire conditions.

3.SMOKE TEST

Follow the instructions of the manufacturer of the smoke tester and take a smoke sample. Adjust the air to obtain a preliminary reading of about No. 3 spot. Then readjust the air to obtain the lowest possible reading, but do not open the air adjustment more than absolutely necessary to obtain a trace or No. 0 spot.

4.CO2 TEST

Check CO2 levels. This level should be between 10% and 12%.

Manual 2100-422

Page 16

Page 17 Page 19
Image 18
Page 17 Page 19
Contents OIL Furnace Installation Instructions Contents Getting Other Information and Publications For More INFORMATION, Contact These PublishersEquipment Selection Locating the FurnaceMinimum Clearances Specification Sheet Supply Specification Sheet Specification Sheet FC085 Model DimensionsInstruments Required for Proper Setup of the Furnace Installing the FurnaceInstalling a Cooling Unit InstallationField Wiring WiringFactory Wiring Electrical DataTypical Unit Setup FLF Unit Shown I m n e y Typical Single Inside Tank Installation OIL Line PipingBeckett AFG OIL Burner Beckett Cleancut OIL Pump Beckett Solid State IgniterBeckett R7184B Primary Control Beckett R7184B Primary Operational Guide Cleaner Connection Electronic Blower ControlBurner Setup and Adjustment Procedures Furnace DataPreparation Steps Combustion Adjustment Steps Combustion DiagnosisCheck Draft Short Form Adjustment ProcedureFinal Checks Smoke TestHigh Air Settings Low Bacharach Smoke Number Typical Smoke CO2 Chart with Adjustment RangePressure Gauge Connection to Bleed Port No Fuel OIL Efficiency Chart NET Stack TEMP. Degrees F Recommended START-UP SettingsCorrelation of Percent of CO2, O2 Reserve AIR Electrode Adjustments GUN Assembly AdjustmentRemoving GUN Assembly Combustion AIR RequirementsCombustion AIR Boot Assembly Combination AIR Boot AssemblyAppliances Located in Confined Spaces Square Feet Required to Qualify AS Unconfined SpaceALL AIR from Inside Building Minimum Ventilation Openings ALL Ventilation AIR from OutdoorsAppliances Located in Confined Spaces ALL AIR from Outdoors MIS-1338 Thermostat Louvers and GrillesVenting Options Vertical Venting200 Typical Installation of FR26 FR27 Filter Racks Typical Installation of FR25 Filter KITFilter Sizes for OIL Furnaces Filter Installation LO-BOY Models LO-BOY Models Filter LocationsInspect AIR Filter Service HintsLubrication Final Inspection and TestCombination Combustion CHAMBER/BURNER Mounting System Removal of Burner onlyTo Remove Burner only To Remove the Entire Combustion Chamber Mounting SystemRemoval of Entire Combustion Chamber Mounting System Cleaning of the Heat Exchanger Common Causes of TroubleCare of Finish Chart FH110D60E Data Chart FH085D36E DataChart FH110D48E Data Chart FLF/FLR085D36E DataChart FLR140D60E Data Chart FC085D36E DataFH Series Wiring Diagram UnitCond Cond Unit
Top Page Image Contents