321 Studios FLR140D60E, FLF110D48E, FH110D48E, FLF085D36E, FLF110D60E, FC085D36E, FLR110D48E Contents

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CONTENTS

Getting Other Information and Publications

......... 1

Installation and Operating Instructions

 

Equipment Selection

2

Locating the Furnace

2

Installing the Furnace

6

Duct Work

6

Installing a Cooling Unit

6

Wiring

7

Oil Line Piping

10

Beckett AFG Oil Burner

10

Beckett “CleanCut” Oil Pump

11

Beckett Solid State Igniter

11

Beckett R7184B Primary Control

11

Beckett R7184B Primary Operational Guide

12

Burner Set up and Adjustments

14

Short Form Adjustment Procedure

16

Combustion Air Requirements

20

Louvers and Grilles

25

Venting Options

25

Thermostat

25

Filters

 

Upflow & Counterflow Filter Information

237

Lo-Boy Models – Filter Locations

28

Maintenance

 

Lubrication

29

Inspect Air Filter

29

Final Inspection and Test

29

Service Hints

29

Combination Combustion Chamber/Burner

 

Mounting System

30

To Remove Burner Only

31

To Remove Entire Combustion Chamber

 

Mounting System

31

Common Causes of Trouble

32

Care of Finish

32

Cleaning of the Heat Exchanger

32

Blower System Resistance Charts

33-34

Wiring Diagrams

35-37

TABLES

 

 

FIGURES

 

 

Table 1

Minimum Clearances

2

Figure 1

FL/R Models Dimensions

3

Table 2

Dimensions FLF/R Models

3

Figure 2

FH Models Dimensions

4

Table 3

Electrical Data

7

Figure 3

FC Models Dimensions

5

Table 4

Furnace Data

14

Figure 4

Typical Unit Setup - FLF

8

Table 5

Correlation of % of CO2, O2 and

19

Figure 5

Typical Flue Installation

9

 

Reserve Air

 

Requirements - FLF

Table 6

No. 2 Fuel Oil Efficiency Chart

19

Figure 6

Typical Single Inside

 

Table 7

Recommended Start-Up Settings

19

 

Tank Installation

10

Table 8

Sq.Ft. Required as

 

Figure 7

Electronic Blower Control

13

Table 9

Unconfined Space

22

Figure 8

Typical Smoke-CO2Characteristic ...

17

Minimum Ventilation Openings

23

Figure 9

Pressure Gauge Connection to

 

Table 10

Temperature Rise Ranges, Limit

 

 

Pressure Gauge Port

18

 

Control Settings, and

 

Figure 10

Electrode Adjustments

20

 

Heating Blower Speeds

26

Figure 11

Combination Air Boot Assembly

21

Table 11 Filter Sizes for Gas Furnaces

27

Figure 12

All Air From Inside Building

22

 

 

 

Figure 13

All Air From Outdoors

23

 

 

 

Figure 14

All Air From Outdoors Through

 

CHARTS

 

 

 

Ventilated Attic

24

 

 

Figure 15

All Air From Outdoors - Inlet Air

 

Chart 1

FH085D36E Data

33

 

 

From Ventilated Crawl Space and

 

Chart 2

FH110D48E Data

33

 

 

 

Outlet Air to Ventilated Attic

24

Chart 3

FH110D60E Data

33

 

Figure 16

Typical Installation of 16x25x1

 

Chart 4

FLF/FLR085D36E Data

33

 

 

Filter Rack

27

Chart 5

FLF/FLR110D48E Data

33

 

Figure 17

Typical Installation of 20x25x1

 

Chart 6

FLF/FLR110D60E Data

33

 

 

Filter Rack

27

Chart 7

FLR140D60E Data

34

Figure 18

Filter Installation - Lo-Boy Models ...

28

Chart 8

FC085D36E Data

34

Figure 19

Removal of Burner Only

30

 

 

 

Figure 20

Removal of Entire Combustion

 

 

 

 

 

Chamber Mounting System

31

i

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Contents OIL Furnace Installation Instructions Contents Getting Other Information and Publications For More INFORMATION, Contact These PublishersMinimum Clearances Equipment SelectionLocating the Furnace Specification Sheet Supply Specification Sheet Specification Sheet FC085 Model DimensionsInstruments Required for Proper Setup of the Furnace Installing the FurnaceInstalling a Cooling Unit InstallationField Wiring WiringFactory Wiring Electrical DataTypical Unit Setup FLF Unit Shown I m n e y Beckett AFG OIL Burner Typical Single Inside Tank InstallationOIL Line Piping Beckett R7184B Primary Control Beckett Cleancut OIL PumpBeckett Solid State Igniter Beckett R7184B Primary Operational Guide Cleaner Connection Electronic Blower ControlPreparation Steps Burner Setup and Adjustment ProceduresFurnace Data Combustion Adjustment Steps Combustion DiagnosisCheck Draft Short Form Adjustment ProcedureFinal Checks Smoke TestHigh Air Settings Low Bacharach Smoke Number Typical Smoke CO2 Chart with Adjustment RangePressure Gauge Connection to Bleed Port Correlation of Percent of CO2, O2 Reserve AIR No Fuel OIL Efficiency Chart NET Stack TEMP. Degrees FRecommended START-UP Settings Electrode Adjustments GUN Assembly AdjustmentRemoving GUN Assembly Combustion AIR RequirementsCombustion AIR Boot Assembly Combination AIR Boot AssemblyALL AIR from Inside Building Appliances Located in Confined SpacesSquare Feet Required to Qualify AS Unconfined Space Appliances Located in Confined Spaces ALL AIR from Outdoors Minimum Ventilation OpeningsALL Ventilation AIR from Outdoors MIS-1338 Thermostat Louvers and GrillesVenting Options Vertical Venting200 Filter Sizes for OIL Furnaces Typical Installation of FR26 FR27 Filter RacksTypical Installation of FR25 Filter KIT Filter Installation LO-BOY Models LO-BOY Models Filter LocationsInspect AIR Filter Service HintsLubrication Final Inspection and TestCombination Combustion CHAMBER/BURNER Mounting System Removal of Burner onlyRemoval of Entire Combustion Chamber Mounting System To Remove Burner onlyTo Remove the Entire Combustion Chamber Mounting System Care of Finish Cleaning of the Heat ExchangerCommon Causes of Trouble Chart FH110D60E Data Chart FH085D36E DataChart FH110D48E Data Chart FLF/FLR085D36E DataChart FLR140D60E Data Chart FC085D36E DataFH Series Wiring Diagram UnitCond Cond Unit