321 Studios FH110D48E Common Causes of Trouble, Care of Finish, Cleaning of the Heat Exchanger

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COMMON CAUSES OF TROUBLE

CAUTION

To avoid accidents, always open main switch (OFF position) when servicing the burner.

BURNER WILL NOT PRODUCE FLAME

Check oil level gauge to see that there is sufficient oil in tank or tanks. Check the burner mounted relay control. Do not adjust this control.

Check position of electrodes – incorrect position will cause slow or delayed ignition. Clean electrodes and nozzle. Check and clean strainer in pump. If oil line filter is used, check filter condition.

If burner runs but there is no flame the fuel pump may be air bound. Follow instructions for bleeding fuel pump.

Check and make sure the solenoid valve on the oil pump is being energized and opening.

BURNER STARTS OR STOPS TOO OFTEN

Check heat anticipator setting on thermostat.

NOZZLE PRODUCES A STRINGY FLAME

Worn tangential grooves in nozzle. Replace nozzle.

BASEMENT TANK HUM

Occasionally with a two-pipe installation there may be a low return line hum. Eliminate hum by installing a special anti-hum valve in the return line near pump.

HEAVY FIRE OR PULSATING FLAME.

These may occur after burner starts. It may be caused by a slight oil leak in the fuel pump and cannot be corrected except by replacing the pump. This happens only when the burner is started.

CHATTERING SOUND OR HIGH PITCH NOISE

This noise from motor can usually be traced to where a conduit or BX cable is fixed rigidly or attached to some part of the building. Relieving this strain may eliminate noise.

PUMP SQUEALS OR CHATTERS

This may be caused by air in pipes. Check all joints in the oil supply pipe for leaks. Check strainer in pump; if dirty, clean.

INSUFFICIENT HEAT

Check limit control setting. It may be that flame is not allowed to stay on long enough to generate sufficient heat in furnace to heat the house properly. If the proper size furnace has been selected according to house requirements and satisfactory heat is not obtained, recheck the heating plant for size and capacity in relation to house. Check for clogged filters.

Check and make sure the heat anticipator on the thermostat is set correctly.

CARE OF FINISH

This furnace cabinet is made with a very durable and corrosion resistant finish. With normal cleaning it will last for many years.

WARNING

Under no circumstance should a soot deterioration device be used in the combustion chamber. These products known as “soot busters” or “soot sticks” are comprised of chemicals that burn at very high temperatures which may exceed the temperature rating of the combustion chamber material.

Use of these products are detrimental to the life expectancy of the combustion chamber and will destroy the chamber. Refer to the “Cleaning of Furnace” section for proper cleaning methods.

CLEANING OF THE HEAT EXCHANGER

All of these units have four clean out plugs for easy cleaning of the heat exchanger. They are accessible from the front and back of these units by removing the clean out access cover in the burner compartment and at the back of unit. The furnace should be checked annually by a qualified service technician.

Manual 2100-422

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Contents OIL Furnace Installation Instructions Contents Getting Other Information and Publications For More INFORMATION, Contact These PublishersLocating the Furnace Equipment SelectionMinimum Clearances Specification Sheet Supply Specification Sheet Specification Sheet FC085 Model DimensionsInstruments Required for Proper Setup of the Furnace Installing the FurnaceInstalling a Cooling Unit InstallationField Wiring WiringFactory Wiring Electrical DataTypical Unit Setup FLF Unit Shown I m n e y OIL Line Piping Typical Single Inside Tank InstallationBeckett AFG OIL Burner Beckett Solid State Igniter Beckett Cleancut OIL PumpBeckett R7184B Primary Control Beckett R7184B Primary Operational Guide Cleaner Connection Electronic Blower ControlFurnace Data Burner Setup and Adjustment ProceduresPreparation Steps Combustion Adjustment Steps Combustion DiagnosisCheck Draft Short Form Adjustment ProcedureFinal Checks Smoke TestHigh Air Settings Low Bacharach Smoke Number Typical Smoke CO2 Chart with Adjustment RangePressure Gauge Connection to Bleed Port Recommended START-UP Settings No Fuel OIL Efficiency Chart NET Stack TEMP. Degrees FCorrelation of Percent of CO2, O2 Reserve AIR Electrode Adjustments GUN Assembly AdjustmentRemoving GUN Assembly Combustion AIR RequirementsCombustion AIR Boot Assembly Combination AIR Boot AssemblySquare Feet Required to Qualify AS Unconfined Space Appliances Located in Confined SpacesALL AIR from Inside Building ALL Ventilation AIR from Outdoors Minimum Ventilation OpeningsAppliances Located in Confined Spaces ALL AIR from Outdoors MIS-1338 Thermostat Louvers and GrillesVenting Options Vertical Venting200 Typical Installation of FR25 Filter KIT Typical Installation of FR26 FR27 Filter RacksFilter Sizes for OIL Furnaces Filter Installation LO-BOY Models LO-BOY Models Filter LocationsInspect AIR Filter Service HintsLubrication Final Inspection and TestCombination Combustion CHAMBER/BURNER Mounting System Removal of Burner onlyTo Remove the Entire Combustion Chamber Mounting System To Remove Burner onlyRemoval of Entire Combustion Chamber Mounting System Common Causes of Trouble Cleaning of the Heat ExchangerCare of Finish Chart FH110D60E Data Chart FH085D36E DataChart FH110D48E Data Chart FLF/FLR085D36E DataChart FLR140D60E Data Chart FC085D36E DataFH Series Wiring Diagram UnitCond Cond Unit