Keating Of Chicago Gas Custom Pasta System manual Problem, Probable Cause, Solution

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PROBLEM

PROBABLE CAUSE

SOLUTION

 

 

 

Constant pilot won’t

a.Gas isn't turned on.

a.Turn manual gas valve on. If using

light.

 

flexible connector with quick disconnect,

 

 

make sure quick disconnect is completely

 

 

engaged.

 

b.Clogged constant pilot tubing.

b.Turn Custom Pasta System and manual

 

 

gas valve off. Clean tubing.

 

c.Constant pilot valve isn't turned on.

c.Turn constant pilot valve on and adjust

 

 

pilot flame height.

 

 

 

Runner pilot tube

a.Gas isn't turned on.

a.Turn manual gas valve on. If using

won't light.

 

flexible connector with quick disconnect,

 

 

make sure quick disconnect is completely

 

 

engaged.

 

b.No electricity to Custom Pasta System.

b.Plug Custom Pasta System into approved

 

 

outlet.

 

c.Clogged runner pilot orifice(s).

c.Turn Custom Pasta System and manual

 

 

gas valve off. Clean orifice(s) and other

 

 

parts as necessary.

 

d.Pilot gas cock is on “OFF” position.

d.Turn pilot gas cock to “ON” position.

 

e.Drain valve handle isn’t pushed in

e.Push in and latch drain valve handle to

 

activate rear drain safety switch.

 

completely (Counter model only)

 

 

 

f. Gas valve is faulty.

f. Replace gas valve.

 

 

 

g.Hi-Limit has been activated.

g.Push Hi-Limit reset button located under

 

control panel.

 

 

 

 

 

Runner pilot won’t

a.Low gas supply or pressure.

a.Verify if size of incoming gas line to

stay lit.

 

Custom Pasta System and manifold gas

 

 

pressure is adequate.

 

b.Dirty runner pilot tube or pilot.

b.Turn Custom pasta System and manual

 

 

gas valve orifice(s) off. Clean orifice(s)

 

 

and pilot tube.

 

c.Low pilot flame height.

c.Verify if size of incoming gas line to

 

 

Custom Pasta System and manifold gas

 

 

pressure is adequate.

 

d.Flame switch is faulty

d.If it takes more than 30 seconds for pilot

 

 

 

 

to stay lit, reposition or replace flame

 

 

switch.

 

e.Momentary switch is faulty.

e.Replace momentary switch.

 

f. Exhaust problems or drafts in kitchen.

f. Install or adjust flue restrictors. If problem

 

 

persists, contact your HVAC

 

 

representative.

 

g.Delayed ignition.

g.See diagnosis below.

 

 

 

Delayed ignition.

a.Dirty runner pilot tube or pilot.

a.Turn Custom pasta System and manual

 

 

gas valve orifice(s) off. Clean orifice(s)

 

 

and pilot tube.

 

b.Low pilot flame height.

b.Verify proper incoming gas pressure.

 

c.Exhaust problems or drafts in kitchen.

c.Install or adjust flue restrictors. If problem

 

 

persists, contact your HVAC

 

 

representative.

 

d.Low gas supply or pressure.

d.Verify if size of incoming gas line to

 

 

Custom Pasta System

 

 

 

Flames come out top

a.Excessive gas supply or pressure.

a.Adjust pressure, change burner orifices

of flue.

 

or install in-line regulator.

 

b.Collapsed burner radiants.

b.Replace radiants.

 

c,Exhaust problems.

c.Install or adjust flue restrictors. If problem

 

 

persists, contact your HVAC

 

 

representative.

 

 

 

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Contents KEEP THIS MANUAL FOR TRAINING NEW PERSONNEL 1-800-KEATINGGas Pasta 0107 9/07 POST THIS LABEL IN A PROMINENT LOCATION ON YOUR UNIT SECTION V SERVICE DIAGNOSIS TABLE OF CONTENTSSECTION II INSTALLATION SECTION IV MAINTENANCESAFETY PRECAUTIONS I INTRODUCTIONSTANDARD FEATURES STANDARD ACCESSORIESCLEARANCES DAMAGE DURING SHIPMENT II INSTALLATIONINSTALLATION POSITIONING CLEARANCESHAVE YOUR PLUMBER OR GAS COMPANY CHECK FOR LEAKS SPECIFICATIONSRESTRAINING DEVICES GAS CONNECTIONSPECIAL NOTICES GAS LEAK TESTINGELECTRICAL CONNECTION CHECK GAS SUPPLY PRESSUREFILLING III OPERATINGCALIBRATION WATER AND DRAIN CONNECTIONSDRAINING INDICATING LIGHTSCOOKING SHUTDOWNA. Timer Operation CLEANINGELECTRONIC TIMERS Disconnect electric power source before cleaningB. How to program the “Keating” Electronic Timer IV MAINTENANCEELECTRONIC TIMER OPERATING INSTRUCTIONS PART # WARRANTY REPAIRSLIMITED CALIBRATION PREVENTIVE MAINTENANCEPREVENTIVE MAINTENANCE CHART B. The Water Auto-Fill and Low Water Safety Shut- Off SystemsUsing a worn brush could damage the sensors PROBLEM SOLUTIONPROBABLE CAUSE PROBLEM SOLUTIONS Follow Sequentially REPLACEMENT OF A AND B BOARDS CUSTOM PASTA SYSTEM CONTROL PANEL WITH DIGITAL TIMERS V SERVICE DIAGNOSISMANUAL FILL CUSTOM PASTA SYSTEM CONTROL PANEL WITH DIGITAL TIMERS GAS PASTA SYSTEM ASSEMBLY MODELSPART# PART# PASTA SYSTEM WIRING DIAGRAM GAS PASTA SYSTEM WITH BASKET-LIFT WIRING DIAGRAM WARRANTY The Customer must provide proof of purchase from KeatingKEATING “Serving Those Who Serve The Very Best” SERVICE INFORMATIONIf you have a service related question call 1-800-KEATING Have your serial and model number available when ordering parts