Keating Of Chicago Gas Custom Pasta System manual I Introduction, General, Standard Features

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I INTRODUCTION
WARNING
Do not store flammable liquids near this or any other appliance.

I INTRODUCTION

GENERAL

Keating Pasta Gas Systems are designed to give maximum production efficiency, delivering high quality food products. The following design features are incorporated in Keating Pasta Gas Systems.

STANDARD FEATURES

￿Highly polished stainless steel vessel

￿Highly polished stainless steel front

￿Highly polished stainless steel heat transfer tubes

￿Highly polished stainless steel thermostat bulb

￿Highly polished stainless steel Hi-Limit sensor

￿Grid screen over heat transfer tubes

￿Automatic water fill with manual override

￿Water solenoid and indicating light

￿Starch overflow

￿Two electronic timers

￿Low water safety shutoff

￿1” full port front drain valve on 14; 1-1/4” for 18 and larger

￿High temperature limit control with manual reset

￿Patented accurate temperature control system ±2°F

￿Ideal 35” working height

￿100% safety pilot shut off

￿3/4” gas connection on single Pasta System

￿One pair of split baskets or one perforated basket

￿Patented dual thermostat system

￿Indicating lights for pilot and secondary thermostat on

STANDARD ACCESSORIES

￿Keating Klenzer Sample

￿Keating Sea Powder Sample

￿Drain clean out rod

￿Sensor Cleaning Brush

STANDARD PASTA SYSTEMS

￿Sizes: 14 to 24

￿Water capacity 5-1/2 to 17-1/2 gallons

￿24 Pasta System can cook 6 lbs. of dry pasta per load up to 110 lbs. per hour

￿ETL Certified

￿ETL Santitation Certified

￿NSF Certified

MODEL VARIATIONS

Basket-Lift Model: Basket-Lift Model Pasta Systems come with all the same features as the standard models. The Basket-Lift mechanism lowers the baskets of food into the water when the timer button is pressed and raises the baskets when the cooking cycle is complete. Split baskets are required for these models.

SAFETY

PRECAUTIONS

GENERALWARNING

THIS SYMBOL WARNS YOU THAT SERIOUS BURNS OR OTHER INJURIES MAY RESULT IF SAFETY INSTRUCTIONS ARE NOT FOLLOWED.

KEATING PASTA SYSTEMS ARE NOT INTENDED FOR USE WITH COOKING OIL.

￿This service manual should be retained in a safe place for future reference. The installation of your new Pasta System must conform to local codes or in the absence of local codes, with the current National Fuel Gas Code ANSI Z223.1/NFPA 54, (latest edition) Natural Gas Installation Code CAN/CGA-B149.1 or Propane Installation Code CAN/CGA-B149.2.

￿Your ventilation hood, when installed, must conform to the current ANSI/NFPA 96 (latest edition).

￿No frame or restriction shall be constructed around the Pasta System that will restrict air movement into the Pasta System’s combustion area or prevent proper ventilation.

￿Keating Pasta Systems are designed to operate on the gas fuel specified on the serial plate and must not be operated with another gas fuel. They cannot be converted to another gas fuel by turning or engaging a switch.

FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any appliance.

You will post, in a prominent location, instructions to be followed in the event the user smells gas. This information shall be obtained from your local gas supplier. You

may use the yellow stick-on label temporarily until you receive the data from your local gas supplier.

IMPORTANT: In the event a gas odor is detected, shut down unit at main shut-off valve and contact the local gas company or gas supplier for emergency service.

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Contents 1-800-KEATING KEEP THIS MANUAL FOR TRAINING NEW PERSONNELGas Pasta 0107 9/07 POST THIS LABEL IN A PROMINENT LOCATION ON YOUR UNIT TABLE OF CONTENTS SECTION II INSTALLATIONSECTION IV MAINTENANCE SECTION V SERVICE DIAGNOSISI INTRODUCTION STANDARD FEATURESSTANDARD ACCESSORIES SAFETY PRECAUTIONSCLEARANCES II INSTALLATION INSTALLATIONPOSITIONING CLEARANCES DAMAGE DURING SHIPMENTSPECIFICATIONS RESTRAINING DEVICESGAS CONNECTION HAVE YOUR PLUMBER OR GAS COMPANY CHECK FOR LEAKSGAS LEAK TESTING ELECTRICAL CONNECTIONCHECK GAS SUPPLY PRESSURE SPECIAL NOTICESIII OPERATING CALIBRATIONWATER AND DRAIN CONNECTIONS FILLINGINDICATING LIGHTS COOKINGSHUTDOWN DRAININGCLEANING ELECTRONIC TIMERSDisconnect electric power source before cleaning A. Timer OperationIV MAINTENANCE ELECTRONIC TIMER OPERATING INSTRUCTIONS PART #WARRANTY REPAIRS B. How to program the “Keating” Electronic TimerPREVENTIVE MAINTENANCE PREVENTIVE MAINTENANCE CHARTB. The Water Auto-Fill and Low Water Safety Shut- Off Systems LIMITED CALIBRATIONUsing a worn brush could damage the sensors SOLUTION PROBLEMPROBABLE CAUSE SOLUTION SOLUTIONS Follow Sequentially REPLACEMENT OF A AND B BOARDS V SERVICE DIAGNOSIS CUSTOM PASTA SYSTEM CONTROL PANEL WITH DIGITAL TIMERSMANUAL FILL CUSTOM PASTA SYSTEM CONTROL PANEL WITH DIGITAL TIMERS MODELS GAS PASTA SYSTEM ASSEMBLYPART# GAS PASTA SYSTEM ASSEMBLY PASTA SYSTEM WIRING DIAGRAM GAS PASTA SYSTEM WITH BASKET-LIFT WIRING DIAGRAM The Customer must provide proof of purchase from Keating WARRANTYKEATING SERVICE INFORMATION If you have a service related question call 1-800-KEATINGHave your serial and model number available when ordering parts “Serving Those Who Serve The Very Best”