Keating Of Chicago Gas Custom Pasta System manual Problem, Probable Cause, Solution

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PROBLEM

PROBABLE CAUSE

SOLUTION

 

 

 

Flames come out

a.Burners misaligned.

a.Adjust position of burners.

front.

b.Exhaust problems.

b.Install deflector to block down draft.

 

 

 

Install or adjust flue restrictors. If problem

 

 

persists, contact your HVAC

 

 

representative.

 

c.Radiants have slipped forward.

c.Reposition radiants.

 

d.Flue blockage.

d.Turn Custom Pasta System and manual

 

 

gas valve off. Let flue cool and remove

 

 

foreign objects.

 

 

 

Custom Pasta

a.Baskets overfilled.

a.Don’t overfill baskets.

System has poor

b.Water won’t stop filling or overfills.

b.Check water auto-fill system.

recovery.

 

 

 

c.Scale on heat transfer tubes.

c.Boil-out Custom Pasta System

 

d.Radiant problem – collapsed or out of

d.Reposition or replace radiants.

 

position.

 

 

e.Faulty or erratic thermostat.

e.Replace thermostat.

 

f. Low supply or gas pressure.

f. Verify if size of incoming gas line to

 

 

Custom Pasta System and manifold gas

 

 

pressure are adequate.

 

g.Exhaust problems.

g.Contact your HVAC representative.

 

 

 

Burners won’t come

a.Water level is too low (below lower

a.Check water auto-fill system. Fill Custom

on although runner

sensor).

Pasta System to proper level.

despite proper water

b.Low water safety shut-off operated.

b.Check low-water safety shut-off system.

level.

 

 

 

 

 

Custom Pasta

a.Product overloaded in Custom Pasta

a.Follow recommended cooking production

System vessel boiling

System vessel.

figures in determining proper size of

over or excessive

 

loads.

starch overflow.

b.Excessive amounts of starch causing

b.Replace water, then clean sensors and

 

 

foam.

vessel.

 

 

 

Basket-Lift

a.Connections are loose or timer is faulty.

a.Tighten connections. Replace timer if

mechanism won’t

 

faulty.

operate.

b.Motor limit switch is faulty.

b.Replace limit switch (14" model). Replace

 

 

 

actuator (18" and above models).

 

c.Lift motor is faulty (14" model).

c.Replace motor. Specify left or right side

 

 

motor when ordering.

 

d.Actuator is faulty (18" and above

d.Replace actuator.

 

models).

 

 

e.Control circuit fuse has blown or circuit

e.Replace fuse (use type SC-5 in 14"

 

breaker in rear or under control panel

model and type SC-3 in 18" and above

 

has tripped.

models) or reset circuit breaker.

 

f. Relay is faulty (18" and above models).

f. Replace relay.

 

 

 

Basket-Lift motor

a.Cam is slipping on motor shaft

a.Tighten cam screw onto flat on motor

runs, but basket

(14" model).

shaft.

doesn’t move.

 

 

 

 

 

Basket-Lift basket

a.Basket-Lift motor limit switch is

a.Align limit switch.

goes down, but won’t

misaligned (14" model).

 

go up.

 

 

 

 

 

Basket-Lift buzzer

a.Buzzer limit switch is misaligned

a.Align limit switch.

won’t shut off.

(14" model).

 

 

 

 

 

 

 

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Contents 1-800-KEATING KEEP THIS MANUAL FOR TRAINING NEW PERSONNELGas Pasta 0107 9/07 POST THIS LABEL IN A PROMINENT LOCATION ON YOUR UNIT TABLE OF CONTENTS SECTION II INSTALLATIONSECTION IV MAINTENANCE SECTION V SERVICE DIAGNOSISI INTRODUCTION STANDARD FEATURESSTANDARD ACCESSORIES SAFETY PRECAUTIONSCLEARANCES II INSTALLATION INSTALLATIONPOSITIONING CLEARANCES DAMAGE DURING SHIPMENTSPECIFICATIONS RESTRAINING DEVICESGAS CONNECTION HAVE YOUR PLUMBER OR GAS COMPANY CHECK FOR LEAKSGAS LEAK TESTING ELECTRICAL CONNECTIONCHECK GAS SUPPLY PRESSURE SPECIAL NOTICESIII OPERATING CALIBRATIONWATER AND DRAIN CONNECTIONS FILLINGINDICATING LIGHTS COOKINGSHUTDOWN DRAININGCLEANING ELECTRONIC TIMERSDisconnect electric power source before cleaning A. Timer OperationIV MAINTENANCE ELECTRONIC TIMER OPERATING INSTRUCTIONS PART #WARRANTY REPAIRS B. How to program the “Keating” Electronic TimerPREVENTIVE MAINTENANCE PREVENTIVE MAINTENANCE CHARTB. The Water Auto-Fill and Low Water Safety Shut- Off Systems LIMITED CALIBRATIONUsing a worn brush could damage the sensors SOLUTION PROBLEMPROBABLE CAUSE SOLUTION SOLUTIONS Follow Sequentially REPLACEMENT OF A AND B BOARDS V SERVICE DIAGNOSIS CUSTOM PASTA SYSTEM CONTROL PANEL WITH DIGITAL TIMERSMANUAL FILL CUSTOM PASTA SYSTEM CONTROL PANEL WITH DIGITAL TIMERS MODELS GAS PASTA SYSTEM ASSEMBLYPART# GAS PASTA SYSTEM ASSEMBLY PASTA SYSTEM WIRING DIAGRAM GAS PASTA SYSTEM WITH BASKET-LIFT WIRING DIAGRAM The Customer must provide proof of purchase from Keating WARRANTYKEATING SERVICE INFORMATION If you have a service related question call 1-800-KEATINGHave your serial and model number available when ordering parts “Serving Those Who Serve The Very Best”