Keating Of Chicago Gas Custom Pasta System manual Iii Operating, Calibration, Filling, Lighting

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CALIBRATION

Constructional changes to the area where the Pasta System is installed shall not affect the air supply to the Pasta System. The installation, start-up and changes required when changing from one gas type to another can be performed only by a certified professional.

The Pasta System is intended only for commercial use and is to be operated only by professionals.

It is required that the Pasta System is regularly inspected for proper functioning. The frequency of inspections are dependent of the Pasta System usage, however it should be performed at least once a day.

After adjustment or service work the Pasta System has to be checked for gas leaks.

￿NOTE: After conversions, readjustments or service, work the Pasta System has to be tested for proper functioning. Basically the following applies:

CALIBRATION

For Calibration refer to page 10 – Calibration. Note: Calibration is not covered under warranty.

WATER AND DRAIN

CONNECTIONS

The water supply connection, located at the bottom rear of the Pasta System and marked water inlet, is a standard 3/8" female pipe connection. The water pressure should be between 20 - 60 psi. If the pressure exceeds 60 psi, a pressure regulator must be used. The water temperature must not exceed 150°F(65.6°C). Hot or warm water is not needed due to the instant recovery of the Pasta System.

WATER AND DRAINCAUTION

Connections suitable for hot water must be used. All connections must be tested for leaks before using the Pasta System.

￿NOTE: For Pasta Systems with casters, flexible hose must be used to avoid leaking when the Pasta System is moved for cleaning.

If during operation the boil is killed when water automatically enters the Pasta System, turn the water pressure down until water is added without killing the boil.

The drain terminates within inches of the floor and is designed for the standard dump to drain opening. In most cases, the health department will not allow a direct connection between the Pasta System drain and the floor receptacle. Contact your local health department for specific information in your area.

DEPARTMENT TO DETERMINE IF THIS IS NECESSARY IN YOUR SPECIFIC AREA.WARNING

IT MAY BE NECESSARY TO INSTALL A BACK FLOW PROTECTOR OR CHECK VALVE ON THE WATER SUPPLY LINE TO THE PASTA SYSTEM. CHECK WITH EITHER YOUR LOCAL WATER OR HEALTH

DEPARTMENT TO DETERMINE IF THIS IS NECESSARY IN YOUR SPECIFIC AREA.

III OPERATING

FILLING

￿NOTE: Before filling the Pasta System make certain the vessel is sanitized, dry and the drain valve is completely closed.

Figure 3-1

Manual Water Fill Level

When the water fill toggle switch (located between the green and blue indicating lights) is turned on, the Pasta System vessel automatically will be filled to the proper level. If the vessel is being manually filled with water from a faucet or through the manual fill button, fill to just below the overflow deck. The black manual fill button is located to the right of the blue water fill indicating light.

LIGHTING

In the event of a power failure, check to see if constant pilot is still burning before resuming operation. If not, wait five minutes to allow any accumulated gas to escape and then re-light the constant pilot.

Figure 3-2

Constant pilot

Lighting Controls

location

 

1. Open the main supply gas cock.

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Contents KEEP THIS MANUAL FOR TRAINING NEW PERSONNEL 1-800-KEATINGGas Pasta 0107 9/07 POST THIS LABEL IN A PROMINENT LOCATION ON YOUR UNIT SECTION II INSTALLATION TABLE OF CONTENTSSECTION IV MAINTENANCE SECTION V SERVICE DIAGNOSISSTANDARD FEATURES I INTRODUCTIONSTANDARD ACCESSORIES SAFETY PRECAUTIONSCLEARANCES INSTALLATION II INSTALLATIONPOSITIONING CLEARANCES DAMAGE DURING SHIPMENTRESTRAINING DEVICES SPECIFICATIONSGAS CONNECTION HAVE YOUR PLUMBER OR GAS COMPANY CHECK FOR LEAKSELECTRICAL CONNECTION GAS LEAK TESTINGCHECK GAS SUPPLY PRESSURE SPECIAL NOTICESCALIBRATION III OPERATINGWATER AND DRAIN CONNECTIONS FILLINGCOOKING INDICATING LIGHTSSHUTDOWN DRAININGELECTRONIC TIMERS CLEANINGDisconnect electric power source before cleaning A. Timer OperationELECTRONIC TIMER OPERATING INSTRUCTIONS PART # IV MAINTENANCEWARRANTY REPAIRS B. How to program the “Keating” Electronic TimerPREVENTIVE MAINTENANCE CHART PREVENTIVE MAINTENANCEB. The Water Auto-Fill and Low Water Safety Shut- Off Systems LIMITED CALIBRATIONUsing a worn brush could damage the sensors PROBLEM SOLUTIONPROBABLE CAUSE PROBLEM SOLUTIONS Follow Sequentially REPLACEMENT OF A AND B BOARDS CUSTOM PASTA SYSTEM CONTROL PANEL WITH DIGITAL TIMERS V SERVICE DIAGNOSISMANUAL FILL CUSTOM PASTA SYSTEM CONTROL PANEL WITH DIGITAL TIMERS GAS PASTA SYSTEM ASSEMBLY MODELSPART# DESCRIPTION PASTA SYSTEM WIRING DIAGRAM GAS PASTA SYSTEM WITH BASKET-LIFT WIRING DIAGRAM WARRANTY The Customer must provide proof of purchase from KeatingKEATING If you have a service related question call 1-800-KEATING SERVICE INFORMATIONHave your serial and model number available when ordering parts “Serving Those Who Serve The Very Best”
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