Teledyne 2230R instruction manual Verification Procedure

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MODEL 2230R, Process Hydrogen Analyzer

The Model 2230R Analyzer should be conditioned by operation in hydrogen exceeding 5% by volume until stable and taken through the Field Calibration, if exposed to oxygen or operated without hydrogen for an extended period. If the unit continues to exhibit errors in excess of the published accuracy specification and drift rate, please contact TELEDYNE ANALYTICAL INSTRUMENTS for factory evaluation and repair.

Verification Procedure

Verification can only be accomplished through interface with the unit via the serial port (refer to the previous Serial Communication Commands section and the LEVEL 1 COMMANDS table in Section 4.3). Verification of sensor output should be conducted on a regular basis to insure proper unit operation. Analog outputs can be monitored through the user’s system. As part of this sequence the date of verification is stored in the unit’s memory.

WARNING: IN ORDER FOR VERIFICATION TO SUCCESSFULLY TAKE PLACE, THE SENSOR MUST BE IN NORMAL RUNNING MODE.

Verification Using Serial Interface – After establishing serial communication then follow the sequence below:

1)Press “Esc”

2)The unit will return the command prompt “H2scan:

3)Type “e” then hit “Enter” and follow prompts to field verify sensor calibration at two gas concentrations

These steps will implement the following specification values as an example; for values in bold, please substitute appropriate values relative to your specific operational conditions:

Local atmospheric pressure: 0.969 ATM

Hydrogen range: 0% to 30% hydrogen, balance nitrogen

Field Verification Gas #1: 1% hydrogen, balance nitrogen (instead of gas #1 being 0% hydrogen, H2scan recommends Field Verification gases always have a hydrogen concentration)

Field Verification Gas #2: 30% hydrogen, balance nitrogen

Settle Time: 30 minutes (TELEDYNE ANALYTICAL INSTRUMENTS recommends this duration for field verification)

Tolerance of Field Verification Gas #1 (1% hydrogen by volume): For example, ± 0.30% absolute hydrogen by volume (refer to the TOLERANCE CHART above or enter user desired tolerance) NOTE: Poor accuracy of the verification gases will influence the achievable accuracy from the unit.

Tolerance of Field Verification Gas #2 (30% hydrogen by volume): ± 1.0% absolute hydrogen by volume (refer to the TOLERANCE CHART above or enter user desired tolerance)

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Contents Important Notices 30/2011 ECO #Copyright 2006 Teledyne Analytical Instruments Model 2230R, Process Hydrogen Analyzer Safety Messages Table of Contents Process Hydrogen Analyzer Model 2230R DescriptionTeledyne Analytical Instruments Teledyne InstrumentsSpecifications Dimensions WeightModel 2230R, Process Hydrogen Analyzer Operation Unit Location Process Connection Hydrogen Detected above R2 set point/ Unit fault detected Status Indicator ColorNormal operation / Hydrogen Detected below R1 set point Electrical & Communication Connections Power/Analog Output ConnectorWire Color DescriptionAnalog Output Power-On Self Diagnostic Error Voltage Analog Output RangeExample Display₂ Messages 0.0000 0.0000 Example ESC Format fmt Fmt opt Low high Low high err not rdy AtmFormat Bit Value Identifiers Options Bit Value Identifiers Calculation Errors Heater StateOptions opt Bit value HexadecimalTwo place hexadecimal value Fmt Two Place Hexadecimal Value Command prompt G fmt opt = g 8bOpt Two Place Hexadecimal Value Field Maintenance CleaningGas Connection Accuracy Drift/week Tolerance Chart Gas Temperature 65cVerification Verification IntervalVerification Procedure If the unit fails Verification, you will see the following StepVerification complete An average will be calculatedCalibration Calibration ProcedureCalibration Interval Field Calibration Steps Model 2230R, Process Hydrogen Analyzer