Sterling manual Assembly instructions

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Machine-Side Hopper Loaders

4. Assembly instructions

MThese installation instructions are intended for persons with skills in electrical and mechanical areas due to their training, experience and received instructions.

Personnel using these installation instructions must be instructed in the regulations for the prevention of accidents, the operating conditions and safety regulations and their implementation.

Ensure in each case that the personnel are sufficiently knowledgeable about the equipment.

The installation instructions provided in the corresponding operating instructions apply for all connected equipment.

Please observe all safety regulations for the operation of lifting gear.

All installation work must be carried out with the equipment disconnected from electrical power and compressed air supply.

LFor installation work taking place at heights of over approx. 6 feet, use only ladders or similar equipment and working platforms intended for this purpose. At greater heights, the proper equipment for protection against falling must be used.

Use only suitable lifting gear that is in proper working order and load suspension devices with sufficient carrying capacity. Do not stand or work under suspended loads!

Use only suitable workshop equipment.

FInstall the equipment so that all parts are easily accessible; this facilitates maintenance and repair work.

Assembly instructions 4-1

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Contents Operating Instructions Machine-Side Hopper Loader SSE Series Machine-Side Hopper Loaders Iii Machine-Side Hopper Loaders Parts and Service Department Table of Contents Accessories 11-1 Electrical manual 12-1 General instructions Machine-Side Hopper Loaders Fields of applications Explanations and informationLegal basis Page Safety instructions For your safety GeneralAssembly Maintenance OperationFor the operating safety of the equipment Page Transport, assembly and storage Storage AssemblyTransport and packing Assembly instructions Unpacking Liter modelInstalling the dump valve sensor Dump valve and sensorAttaching the pickup wand Mounting MountingMounting on the processing machine Mounting onto a machine hopperMounting onto mixing hoppers with lateral inlet Mounting onto DT 30 dosing stationElectrical connection Compressed air connectionInstallation of the optional proportioning valve X7, ZKWConnecting Material Lines Functional description Sequence of operation ControllerOperation Switching on the unit Checking the flexible hoseSetting the conveying time Setting the purge time optional Switching off the unit Initial operationPage Troubleshooting Alarms Maintenance Machine-Side Hopper Loaders Maintenance intervals Servicing the loader Changing the sealing ring of the outlet flapAdjusting the dump valve sensor Cleaning the unit Order numbers Filter cloth Wire cloth Installation Replacing carbon brushes at the motorMachine-Side Hopper Loaders Taking out of service, dismantling, disposal Disposal InstructionsTechnical data Specifications Liter model Brushless motor Loader Capacity Dimension Sheet Liter model Liter brushless model Spare parts list Parts breakdown, brush-type motor Parts lists, 2-liter model 10.2.1 V, 50 Hz10.2.2 V, 60 Hz 10.2.3 V, 50 Hz with active cleaning 10.2.4 V, 60 Hz with active cleaningParts list, 5-liter model 10.3.1 V, 50 Hz V6637210.3.2 V, 60 Hz V66378US Pos. Order no. Designation10.3.3 V, 50 Hz with active cleaning 10.3.4 V, 60 Hz with active cleaningParts breakdown and list, 5-liter model with brushless motor 10.5 V, 50 Hz Accessories Page Electrical manual Page Page Page Page Page Page Page Page Page Setting the loader convey time Quick Start Guide