Sterling sse manual Maintenance

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Machine-Side Hopper Loaders

8. Maintenance

MThis chapter is intended for persons with skills in electrical and mechanical areas due to their training, experience and received instructions.

Personnel using the instructions in this chapter must be instructed of the regulations for the prevention of accidents, the operating conditions and safety regulations and their implementation.

Ensure in each case that the personnel are sufficiently knowledgeable about the equipment.

For maintenance work taking place at heights of over approx. 6 feet, use only ladders or similar equipment and working platforms intended for this purpose. At greater heights, the proper equipment for protection against falling must be worn.

Use only suitable lifting gear that is in proper working order and load suspension devices with sufficient carrying capacity. Do not stand or work under suspended loads!

Ensure that the electric motors/switch cabinets are sufficiently protected against moisture.

Use only suitable workshop equipment.

Before starting maintenance work, appoint a supervisor.

Inform the responsible personnel before maintenance work on the system is started.

Never operate the equipment when partially dismantled.

All maintenance and repair work not described in this chapter may only be carried out by the manufacturer’s service personnel or authorized personnel (appointed by the manufacturer).

LDisconnect the equipment from main power supply before starting maintenance procedures to ensure that it cannot be switched on unintentionally.

Depressurize all system sections of the equipment before carrying out any repair work.

Maintenance 8-1

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Contents Operating Instructions Machine-Side Hopper Loader SSE Series Machine-Side Hopper Loaders Iii Machine-Side Hopper Loaders Parts and Service Department Table of Contents Accessories 11-1 Electrical manual 12-1 General instructions Machine-Side Hopper Loaders Legal basis Explanations and informationFields of applications Page Safety instructions For your safety GeneralAssembly Maintenance OperationFor the operating safety of the equipment Page Transport, assembly and storage Transport and packing AssemblyStorage Assembly instructions Unpacking Liter modelInstalling the dump valve sensor Dump valve and sensorAttaching the pickup wand Mounting MountingMounting on the processing machine Mounting onto a machine hopperMounting onto mixing hoppers with lateral inlet Mounting onto DT 30 dosing stationElectrical connection Compressed air connectionInstallation of the optional proportioning valve X7, ZKWConnecting Material Lines Functional description Sequence of operation ControllerOperation Switching on the unit Checking the flexible hoseSetting the conveying time Setting the purge time optional Switching off the unit Initial operationPage Troubleshooting Alarms Maintenance Machine-Side Hopper Loaders Maintenance intervals Servicing the loader Changing the sealing ring of the outlet flapAdjusting the dump valve sensor Cleaning the unit Order numbers Filter cloth Wire cloth Installation Replacing carbon brushes at the motorMachine-Side Hopper Loaders Taking out of service, dismantling, disposal Disposal InstructionsTechnical data Specifications Liter model Brushless motor Loader Capacity Dimension Sheet Liter model Liter brushless model Spare parts list Parts breakdown, brush-type motor Parts lists, 2-liter model 10.2.1 V, 50 Hz10.2.2 V, 60 Hz 10.2.3 V, 50 Hz with active cleaning 10.2.4 V, 60 Hz with active cleaningParts list, 5-liter model 10.3.1 V, 50 Hz V6637210.3.2 V, 60 Hz V66378US Pos. Order no. Designation10.3.3 V, 50 Hz with active cleaning 10.3.4 V, 60 Hz with active cleaningParts breakdown and list, 5-liter model with brushless motor 10.5 V, 50 Hz Accessories Page Electrical manual Page Page Page Page Page Page Page Page Page Setting the loader convey time Quick Start Guide