Sterling sse manual Replacing carbon brushes at the motor, Installation

Page 47

Machine-Side Hopper Loaders

8.2.4. Replacing carbon brushes at the motor

The carbon brushes in the motor must be replaced after approximately 1000 hours of operation. The brushes can be replaced twice before the entire motor has to be replaced. “BL” model loaders feature brushless motors, and do not require this procedure.

MThis work must be carried out by qualified personnel only.

Disconnect the unit from main power supply before working on the controller. Remove compressed air and depressurize unit prior to disassembly.

Disassemble the unit:

1.Remove the screws (A) at the lid.

2.Remove the lid (B).

3.Remove the latch carefully from the brush holder (C).

4.Remove the cover (D).

5.Loosen the brush holder lock.

6.Pull out the brush holder.

Installation:

1. Push the latch with the connecting line onto the new brush holder.

2. Mount the brush holder.

3. Please be careful with the latch connecting line.

4. Mount the cover.

5. Mount the lid.

6. Mount the screws at the lid.

7. Install the unit.

Figure 15: Replacing the carbon brushes

8-8 Maintenance

Image 47

Contents Operating Instructions Machine-Side Hopper Loader SSE Series Machine-Side Hopper Loaders Iii Machine-Side Hopper Loaders Parts and Service Department Table of Contents Accessories 11-1 Electrical manual 12-1 General instructions Machine-Side Hopper Loaders Fields of applications Explanations and informationLegal basis Page Safety instructions General For your safetyAssembly Operation MaintenanceFor the operating safety of the equipment Page Transport, assembly and storage Storage AssemblyTransport and packing Assembly instructions Liter model UnpackingDump valve and sensor Installing the dump valve sensorAttaching the pickup wand Mounting MountingMounting onto a machine hopper Mounting on the processing machineMounting onto DT 30 dosing station Mounting onto mixing hoppers with lateral inletCompressed air connection Electrical connectionX7, ZKW Installation of the optional proportioning valveConnecting Material Lines Functional description Controller Sequence of operationOperation Checking the flexible hose Switching on the unitSetting the conveying time Setting the purge time optional Initial operation Switching off the unitPage Troubleshooting Alarms Maintenance Machine-Side Hopper Loaders Maintenance intervals Changing the sealing ring of the outlet flap Servicing the loaderAdjusting the dump valve sensor Cleaning the unit Order numbers Filter cloth Wire cloth Replacing carbon brushes at the motor InstallationMachine-Side Hopper Loaders Disposal Instructions Taking out of service, dismantling, disposalTechnical data Specifications Liter model Brushless motor Loader Capacity Dimension Sheet Liter model Liter brushless model Spare parts list Parts breakdown, brush-type motor 10.2.1 V, 50 Hz Parts lists, 2-liter model10.2.2 V, 60 Hz 10.2.4 V, 60 Hz with active cleaning 10.2.3 V, 50 Hz with active cleaning10.3.1 V, 50 Hz V66372 Parts list, 5-liter modelPos. Order no. Designation 10.3.2 V, 60 Hz V66378US10.3.4 V, 60 Hz with active cleaning 10.3.3 V, 50 Hz with active cleaningParts breakdown and list, 5-liter model with brushless motor 10.5 V, 50 Hz Accessories Page Electrical manual Page Page Page Page Page Page Page Page Page Quick Start Guide Setting the loader convey time