Multiquip DCA-15SPXU4 operation manual Battery Cable Installation, Alternator, Wiring

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Battery

This unit is of negative ground DO NOT connect in reverse. Always maintain battery fluid level between the specified marks. Battery life will be shortened, if the fluid level are not properly maintained. Add only distilled water when replenishment is necessary.

DO NOT over fill. Check to see whether the battery cables are loose. Poor contact may result in poor starting or malfunctions. Always keep the terminals firmly tightened. Coating the terminals with an approved battery terminal treatment compound. Replace battery with only recommended type battery.

The battery is sufficiently charged if the specific gravity of the battery fluid is 1.28 (at 68° F). If the specific gravity should fall to 1.245 or lower, it indicates that the battery is dead and needs to be recharged or replaced.

Before charging the battery with an external electric source, be sure to disconnect the battery cables.

Battery Cable Installation

ALWAYS be sure the battery cables (Figure 24) are properly connected to the battery terminals as shown below.The Red Cable is connected to the positive terminal of the battery, and the Black Cable is connected to the negative terminal of the battery.

CAUTION - BATTERY SERVICING SAFETY

ALWAYS disconnect the negative terminal FIRST and reconnect negative terminal LAST.

DCA-15SPXU4 — SETUP

When connecting battery do the following:

1.NEVER connect the battery cables to the battery terminals when the ignition switch is in the ON position

2.Place a small amount of battery terminal treatment compound around both battery terminals.This will ensure a good connection and will help prevent corrosion around the battery terminals.

If the battery cable is connected

NOTE incorrectly, electrical damage to the generator will occur. Pay close attention to the polarity of the battery when connecting the battery.

CAUTION - BATTERY SERVICING SAFETY

Inadequate battery connections may cause poor starting of the generator, and create other malfunctions.

Alternator

The polarity of the alternator is negative grounding type. When an inverted circuit connection takes place, the circuit will be in short circuit instantaneously resulting the alternator failure.

DO NOT put water directly on the alternator. Entry of water into the alternator can cause corrision and damage the alternator.

Wiring

Inspect the entire generator for bad or worn electrical wiring or connections. If any wiring or connections are exposed (insulation missing) replace wiring immediately.

Piping and Hose Connection

Inspect all piping, oil hose, and fuel hose connections for wear and tightness.Tighten all hose clamps and check hoses for leaks.

If any hose (fuel or oil) lines are defective replace them immediately.

Figure 24. Battery Connections

PAGE 30 — DCA-15SPXU4— OPERATION MANUAL — REV. #0 (03/31/11)

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Contents Model DCA-15SPXU4 Diesel engine exhaust and some Page Table of Contents Page DCA-15SPXU4 Specifications DCA-15SPXU4 Dimensions TOP, Side and Front DimensionsDCA-15SPXU4 Safety Message Alert Symbols Hazard SymbolsDCA-15SPXU4 Safety Message Alert Symbols Injury People General SafetyDCA-15SPXU4 Rules for Safe Operation Carbon monoxide gasMaintenance Safety DCA-15SPXU4 Rules for Safe OperationBattery Safety Death Towing and Transporting Safety Guidelines section in this manualPage DCA-15SPXU4 Installation Indoor Installation DCA-15SPXU4 InstallationOutdoor Installation MountingOutput Terminal Panel GeneratorGenerator Control Panel Open Delta Excitation SystemDCA-15SPXU4 Major Components Major Components12 11 DCA-15SPXU4 Generator Control PanelDCA-15SPXU4 Generator Control Panel DCA-15SPXU4 Output Terminal Panel Familiarization Output Terminal FamiliarizationDCA-15SPXU4 Output Terminal Panel Familiarization 120VAC Gfci ReceptacleL5-30RTwist Lock 120VAC Receptacle Connecting Loads DCA-15SPXU4 Output Terminal Panel FamiliarizationMotors and motor-driven Single Phase LoadDCA-15SPXU4 Load APPLICATION/MAXIMUM Amperage Generator AmperageUNV Terminal Output Voltages Ammeter gauge will only Show a reading when the OutputDCA-15SPXU4 Gauge READING/TERMINAL Panel Connections 1Ø 120 Output Terminal Lug VoltagesFuel Check Circuit BreakersLubrication Oil Refilling the Fuel SystemRefueling Procedure RefuelingCoolant Antifreeze/Summer Coolant/Water Cleaning the RadiatorAir Cleaner Fan Belt Tension Operation FreezingWeatherWiring BatteryBattery Cable Installation AlternatorEngines exhaust contains harmful emissions DCA-15SPXU4 Generator START-UP ProcedureBefore Starting Direct exhaust away from nearby personnelDCA-15SPXU4 Generator START-UP Procedure On position FigureNormal Shutdown Procedure Emergency Shutdown ProcedureService Daily General Inspection Air CleanerAir Cleaner with Dust Indicator If Equipped Fuel AdditionCheck Oil Level Cleaning the Fuel StrainerAir Removal Replacing Oil FilterBattery Charger JacketWater Heater Power Connections To ensure adequate startingBrakes DCA-15SPXU4 -TRAILER MaintenanceBrake Adjustment Check the wheel and drum for free rotationTires/Wheels/Lug Nuts TireWear/InflationSuspension Lug Nut Torque Requirements Start all wheel lug nuts by handDCA-15SPXU4 Generatorwiring Diagram Generator Wiring DiagramDCA-15SPXU4 Enginewiring Diagram Engine Wiring DiagramDCA-15SPXU4 -TROUBLESHOOTING Engine DCA-15SPXU4 -TROUBLESHOOTING Engine DCA-15SPXU4 -TROUBLESHOOTING Generator Generator TroubleshootingDCA-10SPX4 -TROUBLESHOOTING PRE-HEAT Lamp Codes Failure Diagnosis Lamp CodeHERE’S HOW to GET Help